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Tag: Metal Tube fabrication

Metal tube end forming

Metal tube end forming 1

Metal tube end formingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end forming

Metal-tube-end-formingService: Metal tube end forming

including tube end single beading, double beads,tube flaring,tube expanding, thread expanding,flanged tubing,tube swaging and reducing.We can process different forms on the tube end.

Materials: carbon steel,stainless,aluminium,copper,brass

Size and Shape: according to drawings

Place of origin: China , Service to worldwide.

Want “ Metal tube end forming”? Click and Inquiry it
 Experienced Metal tube end beading

Metal-tube-end-forming

 General Knowledge on “Metal tube end beading”

Submit drawings,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal tube end forming,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. Procedures of Perforated Metal Tube

Request Quotation for Metal tube end forming,Let China metal factory serve for you:

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Metal tube end beading

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end forming

Metal tube end beading

Metal tube end beading 3

Metal tube end beadingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end beading

Metal-tube-end-beadingService: Metal tube end beading

Is a Tube End Forming,it is a metal forming process that forms a bead on the end of a tube. Tube beads can be used to help hold a hose on the end of a tube or to strengthen the end of the tube.There are two forming processes: internal roll forming and ram forming.We can process different beads on the tube end.

Size and Shape: according to drawings

Place of origin: China , Service to worldwide.

Want “ Metal tube end beading”? Click and Inquiry it
 Experienced Metal tube end beading

Tube-End-Beading-end-Forming

 General Knowledge on “Metal tube end beading”

Submit drawings,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal tube end beading,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. Procedures of Perforated Metal Tube

Request Quotation for Metal tube end beading,Let China metal factory serve for you:

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Metal tube end beading

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end beading

Perforated Metal Tube

Perforated Metal Tube 5

Perforated Metal Tube,tube punch holesMetal Products Fabricate In China  >> Metal Tube Fabrication >> Perforated Metal Tube

Perforated-Metal-TubeService: Perforated Metal Tube

Metal tube perforating,also named hole punching,means to perforate or punch,pierce holes on round or rectangle tubes.The materials for perforating includes stainless tube,carbon steel tube, aluminum tube, copper or brass tube. Typical tubes perforated are filtration tubes,exhaust tubes, diffusion tubes,  or manifolds.

Size and Shape: according to drawings

Place of origin: China , Service to worldwide.

Want “ Perforated Metal Tube”? Click and Inquiry it
 Experienced Perforated Metal Tube

Metal-Tube-Perforated

 General Knowledge on “Perforated Metal Tube”

Submit drawings,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Perforated Metal Tube,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. Procedures of Perforated Metal Tube

Request Quotation for Perforated Metal Tube,Let China metal factory serve for you:

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 hole punching

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Perforated Metal Tube

Metal tube coil bending

Metal tube coil bending 7

Metal tube coil bending

Service: Metal tube coil bending fabrication

Is able to bend many kind of tube metal materials;Fabricate or cutom Metal tube coil bending,including to coil carbon steel tube,stainless tube,copper tube,aluminium tubes…Can do spiral coil design or flat coil design,usually is used as immersion heat exchanger or contact heat exchanging.No leak,can stand high pressure.Always used in  solar-powered water-boiler,industry water heater.

Material:Carbon steel tube,stainless tube,copper tube,aluminium tubes…

Design or Feature: Spiral coil or Flat coil,according to the drawing.

Place of origin: China, Service to worldwide customers.

Want to custom”Metal tube coil bending”? Send Inquiry!
Experienced metal tube coil bending items

The following photos show you a SMALL PART of Metal Tube Coil Fabrication samples which we did ago.

Product Features:

  • Made from Carbon steel,Stainless tube, Copper tube,or Aluminium tube.
  • Available for  circular, spiral, and the long serpentine;
  • Finned tube can be also bent;
  • Available for various dimensions;
  • Can be welded with brass joints;
  • Can do spiral coil tube bending or flat coil pipe bending;
  • All items are performed full testing before delivery.
  • Accept min. order: 1 unit

heat-exchanger-copper-tube-coilheat exchanger Stainless steel tube coilCopper tube immersion coil heat exchangerStainless tube coil bendingfin heat exchanger

Some samples we experienced,they are only a small part we made ago.

[ihrss-gallery type=”GROUP2″ w=”1020″ h=”200″ speed=”1″ bgcolor=”#FFFFFF” gap=”5″ random=”YES”]

Buying Guide to “Metal tube coil bending”
  • The Metal tube coil bending accept customized production,spiral coil shape or flat coil design;
  • Any quantiy order,even 1 unit;
  • The place of origin is in China,when you buy one or a small quantity,please consider international air freight as cost;
  • Accept bulk order with Container delivery;
  • More types of Metal tube coil bending we experienced are not displayed on the web.If the item above doesn`t meet your requirement,please contact us to email: [email protected] ,we can supply a favourite item you need.
Submit drawings for Metal tube coil bending,Let Metalhelper manufacture it for you.

business procedures for metal tube coil fabrication

Request Quotation for Metal tube coil bending,Let China metal factory serve for you:

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Metal tube,pipe coil bending fabricationCustom Manufacturing Products >>Metal Products Fabricate In China  >> Metal tube coil bending

Metal tube mandrel bending

Metal tube mandrel bending 9

Metal Tube StampingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Bending >> Metal tube mandrel bending

metal tube mandrel-bendingMetal tube mandrel bending

Carton steel tube mandrel bending;
Stainless steel tube mandrel bending;
Aluminium tube mandrel bending;
Copper tube mandrel bending;
… …
Metal tube mandrel bending means to deform tubes with minimal collapse in the bending area. It is most often used in tight radius and thin tube wall applications or where a constant flow area is critical to the performance of the product. It is also used in decorative applications with demanding visual requirements. This method is often more expensive than other bending practices due to the complexity of the tooling and set-up processes and because it is more difficult to automate loading and unloading. In addition, post-bending cleaning processes are usually required to remove drawing lubricant used during bending. This method is commonly used in intake and exhaust pipes, aircraft components, and hand rails.

Place of origin: China.  Service to worldwide.

Models & Details for “Metal tube mandrel bending”

Product Features:

  • minimal collapse in the bending area;
  • used in tight radius and thin tube wall applications or where a constant flow area is critical to the performance of the product;
  • used in decorative applications with demanding visual requirements;
  • used in intake and exhaust pipes, aircraft components, and hand rails.
  • are available with carbon steel tube,stainless steel tube,aluminium tube,copper tube;
Buying Guide to “Metal tube mandrel bending”
  • The service is available for customize;
  • The service place of origin is in China;
  • Accept bulk order with Container delivery;
  • Accept customized production;
  • Please contact us to email: [email protected] ,we can supply a favourite item you need.
General Knowledge on “Metal tube mandrel bending”

 

 

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Bending >> Metal tube mandrel bending

Metal Tube Deforming

Metal Tube Deforming 11

Metal Tube StampingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Deforming

tube deforming machinesMetal Tube Deforming

Carbon steel tube Deforming;
Stainless steel tube Deforming;
Aluminium tube Deforming;
Copper tube Deforming;
… …

Metal pipe and Metal Bar are also available to Deforming.

Related Service

  • Metal Tube Stamping
  • Metal Tube Bending
  • Metal Tube cutting
  • Metal Welding
 What can we do for you?–Metal Tube Complicated Deforming

Metal Tube complicated Deforming Metal Tube Deforming machines

 General Knowledge on “Metal Tube Deforming”

Metal Tube Deforming,also named “Tube bending”,but also some different with bending.Bending is the umbrella term for metal forming processes used to permanently form pipes or tubing,for simple U shape. One has to differentiate between form-bound and freeform-bending procedures, as well as between heat supported and cold forming procedures.Tube defroming  mainly means to complicated shape.

Form bound deforming procedures like “press bending” or “rotary draw bending” are used to form the work piece into the shape of a die. Straight tube stock can be formed using a bending machine to create a variety of single or multiple bends and to shape the piece into the desired form. This processes can be used to form complex shapes out of different types of ductile metal tubing.Freeform-bending processes, like three-roll-pushbending, shape the workpiece kinematically, thus the bending contour is not dependent on the tool geometry.

Generally, round stock is what is used in tube bending. However, square and rectangular tubes and pipes may also be bent to meet job specifications. Other factors involved in the tube bending process is the wall thickness, tooling and lubricants needed by the pipe and tube bender to best shape the material.and its also used in different ways e.g.( tube,pipe wires).

Metal Tube Deforming is a compleicated bending.
Through the use of robotic and CNC tube bending equipment, we can manufacture very compicated tube parts. We can reverse engineer samples with our sophisticated measuring equipment or use customer-supplied models and CAD data to create part programs. Inspection can be accomplished with a non-contact tube measuring machine or with functional gages.

Material for Tube defroming

Usually,the following metal are always to do tube stamping:

  • Galvanized Steel/Carbon Steel tube,pipe or solid bar;
  • Stainless Steel 304, 316,430 tube,pipe or solid bar;
  • Aluminum tube,pipe or solid bar;
  • Many grades of material available, please email us with your material requirements.
 Contact MetalHelper to Process Metal Tube Deforming
Submit drawings for Metal Tube Stamping,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal Tube Deforming,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. You also can visit  http://www.metalhelper.com to contact Metalhelper company directly for Sheet Metal Stamping business

Procedures of Metal Tube Stamping

Request Quotation for Metal Tube Deforming,Let China metal factory serve for you:

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Metal Tube deforming and Bending

Metal Products Fabricate In China  >> Metal Tube Fabrication >>Metal Tube Deforming

Metal Tube Bending

Metal Tube Bending 13

Metal Tube bending and deformingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Bending(steel tube,stainless tube,aluminium tube,copper tube)

metal tube bendingService: Metal Tube Bending,service to worldwide customers

Carbon steel tube bending;
Stainless steel tube bending;
Aluminium tube bending;
Copper tube bending
… …

Metal pipe and Metal Bar are also available to bend or deformed.

Related Service

    • Metal Tube cutting
    • Metal Tube Stamping
    • Metal Tube Deforming
    • Metal Welding
 What can we do for you?–Metal Tube Bending,material can be steel,stainless steel,aluminium,copper.

Carbon Steel tube bending Copper tube bending

 General Knowledge on “Metal Tube Bending”

Tube bending is a processby using bending mold and deforming equipments, is the umbrella term for metal forming processes used to permanently form pipes or tubing. One has to differentiate between form-bound and free form-bending procedures, as well as between heat supported and cold forming procedures.It is divided into cold simmer and hot push . No matter what kind of equipment or pipelines, bends are very important elements.They are widely used primarily for the oil, gas and transfusion.

tube-bending-formsStretch tube bending is a process in which a tube is formed by a stretching force parallel to the tubes axis, and a simultaneous bending force acting to pull the tube over a form block. The block is fixed and the forces are applied to the ends of the tube.

Draw tube bending involves clamping the tube near its end to a rotating form block. A pressure pad is also used to hold the tube stock. As the form block rotates the tube is bent.

Compressiontube bending is a tube bending process that has some similarities to edge bending of sheet metal with a wiping die. The tube stock is held by force to a fixed form block. A wiper like die applies force bending the tube over the form block.

Noticed Method when metal tube bending:

1, pure bending, tube outer torque M effect under which the outer layer arm & a wall tensile stress the role of thinning the inner compressive stress. Thickening effect, force N1 and N2 so that the tube cross-section changes. Based on this factor, causing the main reason for the decline in the quality elbow RX and SX Therefore, GBJ235-82 in the RX value and volume thinning various pressure levels outside of the case made it clear that the purpose is to control the RX the value SX, thereby ensuring the quality.
2, the preceding article have mentioned, when you bend the outer material which is pulled, the position of the neutral axis lies medial compression and bending method is different, curved at the top (compression bending) working from the outer wall of the neutral axis is about 1 / 3, when the rotary bending (curved back) work from the outer wall of the neutral axis is 2/3. So thin-walled pipe bending, bending method using a spin beneficial.
3, precision curved tire is one of the factors affecting the quality of the elbow. We manufacture bent tire, except when the size requirements to control certain tolerance range, it also requires the user to select the appropriate bend when used in accordance with the bending diameter tires.
4, the pipe itself bendable performance and surface corrosion, may also affect the quality of the elbow. When the construction site, the operator should also understood to be materials processing pipelines, processing performance and productivity of surface corrosion to make judgments. 5, now available in R. (Bending radius / tube diameter) graph showing the relationship (as shown), in time for the user to select the relationship between the tube diameter and the wall thickness of the reference. This figure reflects the relative bending radius focused on the impact of the relative thickness of the elbow quality, according to the pipeline processing of acceptance: steel pipes for cold-formed, medium and low voltage for 4D, high pressure for 5D. So we bend tire designed for R = 4D (special case separately), so I plant the bender to select a relative wall thickness of the main purposes of SX-based, top of the figure for non-mandrel district, central figure as an ordinary area of the mandrel, the lower drawing is a special mandrel section. Due to the special design and manufacture of the mandrel are very difficult, the operation is not easy, it is generally not our plant supplier. Special circumstances can be agreed.

5, the molding process affect the lubricating quality of the bent tube:
Enterprises in the traditional production process elbow, elbow for better surface quality, it will take a lot of ways, including: the use of more advanced high-end bender, with a higher intensity of the mold, or the use of lubricating products approach. High-grade bender and strength of the mold, companies often require a very large capital investment to complete, only the use of the elbow lubrication products are relatively inexpensive and quick to achieve enterprise product quality requirements. But in the traditional production process: oil-based lubricant products to meet enterprise elbow elbow elbow production quality requirements, but difficult to clean and pollution of the environment is very outstanding performance of oil-based lubricants elbow out so companies must use more means to eliminate because the use of oil-based lubricants elbow impact on the quality of the final product, put in more effort and money. The arrival of IRMCO elbow grease that is water-based business-to-elbow to meet product quality requirements, and also avoid and minimize enterprise because the use of oil-based lubricant products increased elbow investment, fully optimize the production processes.

Material for Metal Tube bending

Usually,the following metal are always to do tube stamping:

  • Galvanized Steel/Carbon Steel tube,pipe or solid bar;
  • Stainless Steel 304, 316,430 tube,pipe or solid bar;
  • Aluminum tube,pipe or solid bar;
  • Copper tube/pipe bending;
  • Many grades of material available, please email us with your material requirements.
 Contact MetalHelper to process Metal Tube Bending

 Submit drawings for Metal Tube Bending,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal Tube Bending,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. You also can visit  http://www.metalhelper.com to contact Metalhelper company directly for Sheet Metal Stamping business

Procedures of Metal Tube deforming

Request Quotation for Metal Tube Bending,Let China metal factory serve for you:

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Metal Tube deforming and Bending

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Bending(steel tube,stainless tube,aluminium tube,copper tube)

Metal Tube Stamping,tube perforated

Metal Tube Stamping,tube perforated 15

Metal Tube StampingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Stamping

Metal Tube Stamping,tube perforated  Metal Tube Stamping fabrication

Carbon tube stamping/punching;
Stainless steel stamping/punching;
Aluminium stamping/punching;
Copper stamping/punching;
… …

Metal pipe stamping is also available.

The stamped outlook can be:
Reducing;
Holing and perforated;
Centered;
Flaring;
DFF-Centered;
Can process round type,square type,semi-square type,and so on.

Related Service

    • Metal Welding
    • Metal Tube cutting
    • Metal Tube Deforming
    • Metal Tube Bending
 What can we do for you?- Stamping on carbon steel tube,stainless steel tube,aluminium tube,copper tube, … …

Metal Tube Stamping shapes different Metal Tube Stamping Metal Tube machines to stamp

 

 General Knowledge on “Tube Stamping”

Tube stamping is a process that punch shape on the metallic tube or pipe.Usually,we can punch holes or slots onto the tube,and also can make reducing shape or centered shape.

The Cost Effective Stamping Method

Also known as tubular stamping, tube stamping is a relatively new technology used to produce complex, tubular parts that are generally uncommon in the stamping world.

Tube stamping offers design advantages, greater strength-to-weight ratios and up to 30% lower manufacturing costs than screw-machined parts, die casting and aluminum extrusions. We can often implement special design features, such as hemmed or coined edges, without incurring additional machining costs.

OUR TUBULAR STAMPING PROCESS – FEATURES & BENEFITS

MetalHelper can convert your existing machined parts into tubular stamped components to achieve the following benefits:

  • Class A finishes
  • Cost-savings and weight reduction opportunities
  • Highly complex, tubular shapes and parts
  • Varying shapes (round, oval, square, etc.) and diameters
  • Value-added features such as fasteners can be installed during the stamping process
  • Aesthetic design features such as hemmed edges and coined shapes

Material for Tube stamping

Usually,the following metal are always to do tube stamping:

  • Galvanized Steel/Carbon Steel tube,pipe or solid bar;
  • Stainless Steel 304, 316,430 tube,pipe or solid bar;
  • Aluminum tube,pipe or solid bar;
  • Many grades of material available, please email us with your material requirements.
 Contact MetalHelper to Metal Tube Stamping

Submit drawings for Metal Tube Stamping,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal Tube Stamping,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. You also can visit  http://www.metalhelper.com to contact Metalhelper company directly for Sheet Metal Stamping business

Procedures of Metal Tube Stamping

Request Quotation for Metal Tube Stamping,Let China metal factory serve for you:

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Metal Tube Fabrication

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Stamping and perforated

Metal Tube Cutting

Metal Tube Cutting 17

Metal Tube CuttingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Cutting

Metal Tube Cutting bannerMetal Tube Cutting

Carboon steel tube cutting;
Stainless steel tube cutting;
Aluminium tube cutting;
Copper tube cutting;
… …

Metal pipe or Metal Bar is also available

Related Service

    • Metal Tube Bending
    • Metal Welding
    • Metal Tube Stamping
    • Metal Tube Deforming
 What can we do for you?

tube-cutting-aluminium tube-cutting-machine

 General Knowledge on “Metal Tube cutting”

What is Metal Tube cutting?

Drawing is a metalworking process which uses tensile forces to stretch metal. It is broken up into two types: sheet metal drawing and wire, bar, and tube drawing(tube deforming). The specific definition for sheet metal drawing is that it involves plastic deformation over a curved axis. For wire, bar, and tube drawing the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually done at room temperature, thus classified a cold working process, however it may be performed at elevated temperatures to hot work large wires, rods or hollow sections in order to reduce forces.
Sheet Metal Drawing is different from rolling in that the pressure of drawing it not transmitted through the turning action of the mill, but instead depends on force directed locally at the area of compression. This means the amount of possible drawing force is limited by the tensile strength of the material, a fact that is particularly evident when drawing thin wires.

Material for Metal Tube cutting.

Usually,the following metal are always to do tube cutting:

  • Galvanized Steel/Carbon Steel tube,pipe or solid bar;
  • Stainless Steel 304, 316,430 tube,pipe or solid bar;
  • Aluminum tube,pipe or solid bar;
  • Many grades of material available, please email us with your material requirements.

The shape of metal tube cutting

  • Metal tube;
  • Metal pipe;
  • Metal solid bar;

The secondary process after metal tube cutting:

  1. Stamping or drill holes;
  2. Bending or Deforming;
  3. machined or lathing.Machining process is usually to make screw thread or make a horizontal hole on the cold forming product.As cold forming process itself is diffcult to make thread or horizontal hole.
  4. Welding. Weld some part onto the tube;
  5. Powder painting.After all processes are finished,some products are required to do powder painting.
 Contact MetalHelper to Tube cutting

Submit drawings for Metal Tube Fabrication,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal Tube Fabrication,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. You also can visit  http://www.metalhelper.com to contact Metalhelper company directly for Sheet Metal Stamping business

procedures

Request Quotation for Metal Tube Cutting,Let China metal factory serve for you:

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Metal Tube Fabrication

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal Tube Cutting

Metal Tube Fabrication,Metal Tube Bending,Tube Stamping,Tube Deforming,expanding

Metal Tube Fabrication,Metal Tube Bending,Tube Stamping,Tube Deforming,expanding 19

Metal Tube Fabrication

Metal Tube Fabrication

Service&Custom: Metal Tube Fabrication,Tube Bending,Tube deforming

  • Mild steel tube fabrication
  • Stainless steel tube fabrication
  • Aluminium tube fabrication
  • Copper tube fabrication,Brass tube fabrication
  • Metal tube bending & Metal tube deforming(to be Simple or Complicate Structure)
  • Metal Welding(tube to tube;tube to plate;plate to plate).
  • Metal Tube Powder Painting,anodic oxidation or electricplating
  • Including technology of metallic tube stamping,perforating holes,tube flaring, tube end beading,tube end forming, tube expanding, swaging and reducing,parts assembly,ect
  • Metal solid bar or wire is available to be fabricated

Place of origin: China , Service to worldwide.

Want “ Metal Tube Fabrication”?  Click and Inquiry it
Experienced technology & metal tube items

Smartclima,associated MetalHelper factory, fabricates to custom metal tubing cutting, bending, coiling and deforming,not only bends tubing, but also do other operations including tube flaring, tube end beading, expanding, swaging and reducing, machining, welding, brazing, pressure testing and assembly.Can manufacture materials of steel, aluminum,copper, brass, and so on.Our typical size tube is between 1/2 inch O.D. to 3 inches O.D. We handle round, square & retangular tube. The wall thickness can range between 24 gauge to 10 gauge.

Metal Tube Bending,Coil bending and Deforming
Also name pipe bending,Tubular pipe bending.In Smartclima,it is no problem to bend or deform square or round metal tube to a desired degree or radius. To bend a smooth and good tube requires much experience of hand-made and auto-made,it requires the worker have extensive and expertise. In Smartclima,we can provide you best bending service with abundant experience and full bend dies and automatic bending tools that would be served to your customed application.

Metal Tube Tapering and Swaging
If you want to custom a metal to fit in the other matal part,maybe,we can be your best partner. Smartclima take advantage of a complete range of spectrum tooling and dies to manufacture and fabricate as many as tube tapering and swaging.As you know,Swaging metal tube means to expand metal tube`s outside diameter,and tapering a tube means to reduce the tube`s outside diameter. The skilled workers and experienced Quality Checking Engineers in Smartclima are capable to provide optimum fit and function to ensure your pieces meet your requirements.

Metal tube Piercing,perforating,flaring and Notching
If you want your metal tube to remove pieces,if you want to flare the edge of tube,then we can help you to fabricate it. Smartclima has different tons mechincal punch pressing machines to pierce,perforate,flare,notch, or any other types to remove metal pieces on tubes.

Metal tube end forming
Fabrication on the end of tube or pipe,including expansion,chamfer,tube stop beading,double bead,round roll over,end reduction with transition,end expansion with transition,threaded expansion,flanged tubing,radius groove,beading,machined barbs,spherical closed end,conical flare,threaded reduction,swage reduction,expansion with internal threaded,reduction with shoulder,F1807 PEX

Stamping Metal Tube
Myabe some tubes need to be stamped to fabricate it from a simple design to a complicated forms,like notching,sealing…Smartclima have a range of stamping facilities and machines to get a desired processing forms.

Metal Tube Powder Painting,anodic oxidation or electricplating
Most of mild steel tubes and some aluminiium tubes need to be painted with plastic powder in order to protect it from corrosionm,and some tubes will require anodic oxidation or electricplating.All these surface process can be done in Smartclima.We have a fully automatic powder painting line to fabricate powder painting ob metal products.

Assemble Metal Parts and Metal tubes
Beside just providing the service of tube fabrication, we also can help you do assembly service,to reduce your labor costs and expense by our precision-assembly services.Assembly and integration parts can be metal,plastic or rubber.

The following photos show you a SMALL PART of Metal Tube Fabrication samples which we did ago.

Metal Tube Fabrication,Metal Tube Bending,Tube Stamping,Tube Deforming,expanding 21 Metal Tube Fabrication,Metal Tube Bending,Tube Stamping,Tube Deforming,expanding 23 Metal Tube Fabrication,Metal Tube Bending,Tube Stamping,Tube Deforming,expanding 25

complex-bending tube-fabrication-1 tube-fabrication-2

We can fabricate the following types:

●  Mild Steel tube/pipe,including round and rectangle tube;

●  Stainless Steel tube/pipe,including round and rectangle tube;

●  Copper tube/pipe;

●  Brass tube/pipe;

●  Aluminium tube/pipe;

●  Metal solid bars or wires;

Metal Tube FabricationSmartclima is a China manufacturer and supplier to process and export Metal Tube Fabrication, we have our own factory to custom producing your metal parts.Range of materials to fabricate  are from carbon steels, stainless steels, brass, copper, aluminum, etc.Finish surface treating can be power painting,electroplating of chrome/zinc/nickel/tinning plated,anodize, black / colour anodizing,heat treating, polishing, Blackening processing,passivation etc.

Our service is based on the following technology and procedures,Metal Tube fabrication is the building of metal structures by cutting, bending, and assembling processes:

  • Tube Cutting or shearing.Cutting metal materials with technology shearing or sawing.At present,MetalHelper is equiped with CNC laser cutter,which can provide you products with more accurance.
  • Punching(or we names it stamping).Punch hole on the metal material.It is a metal forming process with punch machine.MetalHelper has more than 20sets punch machine with different strength.At present,MetalHepler has been equiped with CNC punch machine.
  • Bending.Bending is to process Sheet Metal Stamping to be bent.It can processed by punch,by Hydraulic machines,or by CNC bending maching.Metalhelper are equiped by all above machines
  • Drawing.It is a metalworking process which uses tensile forces to stretch Sheet Metal Stamping. MetalHelper has different machine to do sheet metal drawing or do drawing or wire, bar, and tube.
  • Lathing.Lathes are used in metal spinning, it can be used to shape pottery.At pressent,MetalHelper are equiped with CNC lathe to provide better service for high accurance.
  • Hydraulics Deforming.Hydraulics is more better to deforming a metal product,because it put strength on the metal sheet with slow but big strength.MetalHelper has more than 10sets hydraulic machinese,can help you to process different metal products.
  • Welding.Welding is widly used in the field of Sheet Metal Stamping fabrication.MetalHelper has different welding machine,they are Co2 protected welding,Pot Welding,Line Welding.Especially,from 2009,MetalHelper was equiped with automatic welding robot.Its welding quality is more better,more quick.
  • Assembling.Usually,we help our customer to assmble many different components to be a complete product.Now,we owned two assembling line to help you process assemble task.

Metal Tube Cutting,Pipe Cutting,Solid Bar Cutting,Automatically Cutting,No One Guarding,High precision

Automatically Tube Cutting

Metal Tube Stamping,Punching Holes,Tube Reducing,Tube Flaring,Tube Centered Stamped

Tube Stamping

Metal Tube Simple Bending,Tube U bending,Different metal tube/pipe bending

tube-bending-machines

Metal Tube Complicated Deforming,Can be deformed to be many complicated shapes and Structures

tube deforming machines

Metal Welding,Can do tube to tube welding,tube to plate welding;plate to plate welding;

robot-welding

Metal Tube Powder Coating,can be painted with different colors

Metal-tube-Powder_Coating

General knowledge on “Metal Tube” for fabrication

The metal tube which can be fabricate include Carbnon steel tube,Stainless steel tube,Aluminium tube,Copper Tube,and other metallic tube. In this charter,mainly introduce general knowledge on carbon steel tube.

Generally, the cabon steel tube to be fabricated in the field of industry can be devided welded tube and seamless tube.

Welded tube/pipe refers to a steel strip or plate bending round, square and other shapes and then welded together,the surface has a jointed seal. Welded tube is made from steel sheet or belt steel. Bydifferent welding processes,it can be divided into the arc welding tube/pipe, high-frequency or low frequency electric resistance welded tube, gas tube, stove tube, Bundy tube ,and so on.According to the shape of welding,can be divided to
Longitudinal tube and spiral welded tube .Generally,they are made with ordinary carbon steel Q235, Q235F, Q195 and ordinary low-alloy structural steel 16Mn welded, used for a low pressure fluid delivery.

Seamless tube/pipe is a pipe that with hollow section, no seam on the around surface.
It is usually made with carbon steel 10,20,30,35,45, such as high-quality carbon steel 16Mn, 5MnV low-alloy structural steel or 40Cr, 30CrMnSi, 45Mn2,40MnB and other structural steel hot-rolled or cold-rolled steel. 10,20 and other low-carbon steel seamless pipe is mainly used for fluid pipes. Seamless 45,40Cr etc. made of carbon steel used to manufacture mechanical parts, such as cars, tractors and the force components. General seamless pipe to ensure the strength and flattening test. Hot-rolled steel hot-rolled state or heat treatment delivery; cold to hot to heat treatment delivery. Low-pressure boiler seamless pipe: for the manufacture of a variety of low and medium pressure boiler superheated steam pipes, boiling water pipes, water wall tubes and superheated steam locomotive boiler tubes, opium pipe, small pipe and brick arch tubes.
(Dial) with high-quality carbon structural steel seamless hot-rolled or cold-rolled. Steel 10,20 is mainly used, in addition to chemical composition and mechanical properties of outside pressure to do testing, crimping, flaring, flattening and other tests. State of delivery hot rolled, cold-rolled (allocated) to heat treatment delivery.

According to the different production methods,the seamless tube can be divided into hot-rolled tubes, cold-rolled, cold drawn tubes, squeeze tubes:
1.1, hot-rolled seamless tube generally automatic pipe mill production. Solid tube defects after inspection and clear surface, cut into desired length, end to end in the perforated tube centering surface, and then sent to the furnace heating, perforation on the puncher. While continuing to rotate and move forward in the perforation, in the role of head of the roll and, gradually forming a cavity inside the tube, called capillary. Continue rolling and then sent to the automatic rolling machine. Finally, after all the whole entire thickness of both, the sizing mill sizing, to specifications. The use of continuous production of hot-rolled seamless steel pipe mill is more advanced methods.
1.2 putting up get smaller size and better quality seamless, must be cold-rolled, cold drawn or a combination of the two. Cold rolled usually the two-roll mill, steel pipe in the hole section becomes circular hole slot and does not move the cone head composed of rolling. Drawing is usually performed on the 0.5 ~ 100T single chain or double chain drawing machine.
1.3, the upcoming heating extrusion good squeeze tube placed in a sealed cylinder, piercing rod and rod movement squeeze together to make the extrusion die extrusion from the smaller hole. This method can produce smaller diameter steel pipe.

According to the different materials,the metal tube for fabrication Carbon steel tube,stainless steel tube,copper or brass tube,aluminium tube,they are including hollow tubes/pipes and solid bars.

What is the difference between tube & pipe material? Tube fabrication material is straight forward. Tube is usually used for store fixtures or structures where you want the measurement to be on the outside. Tube is defined and measured by the OD or outside diameter. The strength of the tube or pipe is defined by the wall thickness. Tube bending and forming is most consistent than pipe because the OD tolerance is more consistent and that is how a bending is set-up, to the outside dimensions of the tube or pipe. Pipe manufacturers make sure that the ID is the most consistent feature of pipe because fliuds or other objects are normally inside.

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business procedures for metal tube fabrication

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Metal Tube Fabrication