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Tag: Metal Products Fabricate

CNC Machining Services,CNC Turning,CNC Milling

CNC Machining Services,CNC Turning,CNC Milling 1

CNC Machining Services,CNC Turning,CNC Milling

Custom Manufacturing Products >>Metal Products Fabricate>>CNC Machining Services,CNC Turning,CNC Milling

CNC-Machining-Services

CNC Machining Services,CNC Turning,CNC Milling

Short Description: If you are looking for CNC machining Services to custom/manufacture metal components,maybe,we`ll be your best Choice.CNC machining,is a method of machining turning or milling, is in accordance with the pre-programmed machining program,it can do straight lines and circles interpolation and arc in the metal processing speed automatic features, the process is much more common tools wide range.
Compared with ordinary turning machine tools, CNC machine has the following characteristics:
● high precision, stable machining quality;
● can be multi-axis linkage, can process complex shape parts;
● When machining parts change, generally only need to change the NC program can save production lead time;
● High precision machine itself, rigidity, choose the amount of favorable processing, high productivity (usually 3 to 5 times that of ordinary machine tools);

Place of Origin: China, Service to worldwide customers.

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 Experienced products made with technology of CNC Machining Services,CNC Turning,CNC Milling

Features on CNC Machining:

  • Hhigh precision, stable machining quality;
  • Can be multi-axis linkage, can process complex shape parts;
  • When machining parts change, generally only need to change the NC program can save production lead time;
  • High precision machine itself, rigidity, choose the amount of favorable processing, high productivity (usually 3 to 5 times that of ordinary machine tools);

The following photos show you a SMALL PART of CNC turning samples which we did ago.

Metal Lathing products Metal Lathing equipments

We provide service with precision CNC machining,focusing on small, large and heavy metal components.

Material Processed:

  • Carbon Steel;
  • Stainless Steel;
  • Aluminium;
  • Brass;
  • Copper;

Submit drawings for CNC Machining,CNC Turning,CNC Milling,Let Smartclima  manufacture it for you

Sheet Metal Fabrication procedures

Request Quotation for CNC Machining Services,CNC Turning,CNC Milling Services,Let China metal factory serve for you:

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CNC Bending Services,Sheet Metal CNC forming

CNC Bending Services,Sheet Metal CNC forming 3

CNC Bending Services

Custom Manufacturing Products >>Metal Products Fabricate>>CNC Bending Services,Sheet Metal CNC forming

CNC-Bengding-Services

CNC Bending Services,Sheet Metal CNC forming

Short Description: If you are looking for CNC Bending Services,Sheet Metal CNC forming Services to custom/manufacture metal products,maybe,we`ll be your best Choice.CNC Bending sheet metal(steel,stainless steel,copper,aluminium steet) work with CNC bending tools and CNC forming tools,also named High precision bending,is a technology which automatically controlled by a CAD/CAM software with computer program.It features with full-automatic,high precision and suit for production with less quantity but many types and sizes.No need to invest on mold tool,save cost and save time.

Place of Origin: China, Service to worldwide customers.

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 Experienced products made with technology of CNC Bending Services

Features on CNC Bending Services:

  • Flexible on quantity,it doesn`t have requirement minimium order quantity;
  • cost-effective,no need to invest on mold tool,save cost and save time.
  • Better quality, automatically controlled by a CAD/CAM software with computer program,quality is better;
  • Widly used for home appliance,device,electrical equipment;

The following photos show you a SMALL PART of CNC Bending samples which we did ago.

CNC turret punch sheet metal cnc punchingCNC Punching Stainless Steel sheet Sheet Metal case and cabinets Sheet Metal cnc pressing CNC-bending-sheet-metal CNC-Bengding-product CNC-forming-product CNC-bending-cabinet CNC-bending-shell CNC-forming-network CNC-sheetmetal-work

We provide service with precision CNC bending,focusing on small, large and heavy sheet metal components.

 How to operate a “CNC Bending Machine”

1. Strictly compliance with safety rules, according to the provisions Wear protective equipment.
2. Must be carefully checked before starting the motor, switches, wiring and grounding are normal and strong, inspection equipment for each control position, the button is a lag in the correct position.
3. Check the upper and lower mold of coincidence degree and robustness; check the positioning device meets the requirements to be processed.
4. When the slide and each positioning axis at the origin of the state were not running homing procedures.
5. After the device starts idling for 1-2 minutes on a skateboard full stroke motion 2-3 times, if there is an abnormal sound or failure should be immediately stopped, and troubleshooting, everything is normal before work.
6. Work should be a unified command people, so that operators and suppress feeding in close cooperation to ensure that staff are issued with bending signals are allowed in a safe location.
7. When the sheet metal bending must be compacted to prevent bending sheet tilt when hurt.
8. Palette must cut off the power feed die, were stopped after.
9. When changing the variable of the die opening, not allowed to have any contact with the die material.
10. When the work is not allowed to stand on the rear of the machine.
11. Do alone at one end of the pressure off the sheet.
12. Workpiece or die during the operation found errors, should be shut down correction, the correction is prohibited in operation by hand to prevent hand injury.
13. Prohibiting off-thick iron or steel quenched fire, high alloy steel, square steel and sheet metal bending machine performance over the sheet, in order to avoid damage to the machine.
14. Always check the coincidence degree lower mold; pressure gauge indicates whether compliance.
15. Exception occurs immediately shut down, check the cause and immediately removed.
16. Before shutting down, you want to put wood on the sides of the lower die cylinder below the upper slide down to the wood.
17. Exit control system program, after cutting off the power.

Submit drawings for CNC Bending products,Let Smartclima  manufacture it for you

Sheet Metal Fabrication procedures

Request Quotation for CNC Bending Services,Let China metal factory serve for you:

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CNC Punching Services

CNC Punching Services 5

CNC Punching Services

Custom Manufacturing Products >>Metal Products Fabricate>>CNC Punching Services

CNC-Punching-Services

CNC Punching Services

Short Description: If you are looking for CNC Punching Services to custom/manufacture your products,maybe,we`ll be your best Choice.CNC Punching sheet metal(steel,stainless steel,copper,aluminium) work with CNC Punch tools and CNC Punch Presses,full description is “Computer numerically controlled (CNC) punching”,also named CNC turret punch,CNC stamping,High precision Punching,is a technology which automatically controlled by a CAD/CAM software with computer program.It features with full-automatic,high precision and suit for production with less quantity but many types and sizes.No need to invest on mold tool,save cost and save time.

Place of Origin: China, Service to worldwide customers.

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 Experienced products made with technology of CNC Punching Services

Features on CNC Punching Services:

  • Flexible on quantity,it doesn`t have requirement minimium order quantity;
  • cost-effective,no need to invest on mold tool,save cost and save time.
  • Better quality, automatically controlled by a CAD/CAM software with computer program,quality is better;

The following photos show you a SMALL PART of CNC Punching samples which we did ago.

Computer numerically controlled (CNC) punching CNC turret punch sheet metal cnc punching CNC-Punching-Steel-sheet CNC-stamping-metal-sheet CNC Punching Stainless Steel sheetsheet shell for home appliance Sheet Metal case and cabinets Sheet Metal cnc pressing

We provide service with precision CNC punching,focusing on small, large and heavy sheet metal components.

 General Knowledge on “CNC Punching Services”

CNC punching press is a short description of digitally controlled press,it is a process control system equipped with automated tools. The control system is capable of logically processing program control codes or other symbols having a predetermined instruction, and decoding, so that the punching operation and do machined parts.

Features:
CNC punch press operation and monitoring are all completed in the CNC unit, which is CNC punch brain. Compared with the general press, CNC punch press has the following characteristics:
● high precision, stable machining quality;
● processing, large size: one can complete 1.5m * 5m processing format;
● can be multi-axis linkage, can process complex shape parts do shearform etc;
● When machining parts change, generally only need to change the NC program can save production lead time;
● High precision punch itself, rigidity, choose the amount of favorable processing, high productivity;
● high degree of automation punch, can reduce labor intensity;

Advantages:
CNC punch press can be used for all types of sheet metal parts processing, you can pass a one-time auto-complete a variety of complex and shallow stretch forming, (according to the requirements of automatic processing of different pore sizes and pitch of different shapes can also be used with a small die-step Chong Chong way big hole, square hole, kidney-shaped holes and curved contours of various shapes, but also for special processing, such as blinds, light stretching, sink hole, flange holes, ribs, stamping, etc.) . Through a combination of simple mold, compared to conventional stamping, the cost of saving a lot of mold, you can use low-cost and short-cycle processing small batches, the diversification of products, with a large range of processing and processing capabilities to adapt to the market in a timely manner and product changes.

Submit drawings for CNC Punching products,Let Smartclima  manufacture it for you

Sheet Metal Fabrication procedures

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Metal tube end forming

Metal tube end forming 7

Metal tube end formingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end forming

Metal-tube-end-formingService: Metal tube end forming

including tube end single beading, double beads,tube flaring,tube expanding, thread expanding,flanged tubing,tube swaging and reducing.We can process different forms on the tube end.

Materials: carbon steel,stainless,aluminium,copper,brass

Size and Shape: according to drawings

Place of origin: China , Service to worldwide.

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 Experienced Metal tube end beading

Metal-tube-end-forming

 General Knowledge on “Metal tube end beading”

Submit drawings,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal tube end forming,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. Procedures of Perforated Metal Tube

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Metal tube end beading

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end forming

Metal tube end beading

Metal tube end beading 9

Metal tube end beadingMetal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end beading

Metal-tube-end-beadingService: Metal tube end beading

Is a Tube End Forming,it is a metal forming process that forms a bead on the end of a tube. Tube beads can be used to help hold a hose on the end of a tube or to strengthen the end of the tube.There are two forming processes: internal roll forming and ram forming.We can process different beads on the tube end.

Size and Shape: according to drawings

Place of origin: China , Service to worldwide.

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 Experienced Metal tube end beading

Tube-End-Beading-end-Forming

 General Knowledge on “Metal tube end beading”

Submit drawings,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Metal tube end beading,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. Procedures of Perforated Metal Tube

Request Quotation for Metal tube end beading,Let China metal factory serve for you:

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Metal tube end beading

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Metal tube end beading

Perforated Metal Tube

Perforated Metal Tube 11

Perforated Metal Tube,tube punch holesMetal Products Fabricate In China  >> Metal Tube Fabrication >> Perforated Metal Tube

Perforated-Metal-TubeService: Perforated Metal Tube

Metal tube perforating,also named hole punching,means to perforate or punch,pierce holes on round or rectangle tubes.The materials for perforating includes stainless tube,carbon steel tube, aluminum tube, copper or brass tube. Typical tubes perforated are filtration tubes,exhaust tubes, diffusion tubes,  or manifolds.

Size and Shape: according to drawings

Place of origin: China , Service to worldwide.

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 Experienced Perforated Metal Tube

Metal-Tube-Perforated

 General Knowledge on “Perforated Metal Tube”

Submit drawings,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Perforated Metal Tube,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. Procedures of Perforated Metal Tube

Request Quotation for Perforated Metal Tube,Let China metal factory serve for you:

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 hole punching

Metal Products Fabricate In China  >> Metal Tube Fabrication >> Perforated Metal Tube

Metal tube coil bending

Metal tube coil bending 13

Metal tube coil bending

Service: Metal tube coil bending fabrication

Is able to bend many kind of tube metal materials;Fabricate or cutom Metal tube coil bending,including to coil carbon steel tube,stainless tube,copper tube,aluminium tubes…Can do spiral coil design or flat coil design,usually is used as immersion heat exchanger or contact heat exchanging.No leak,can stand high pressure.Always used in  solar-powered water-boiler,industry water heater.

Material:Carbon steel tube,stainless tube,copper tube,aluminium tubes…

Design or Feature: Spiral coil or Flat coil,according to the drawing.

Place of origin: China, Service to worldwide customers.

Want to custom”Metal tube coil bending”? Send Inquiry!
Experienced metal tube coil bending items

The following photos show you a SMALL PART of Metal Tube Coil Fabrication samples which we did ago.

Product Features:

  • Made from Carbon steel,Stainless tube, Copper tube,or Aluminium tube.
  • Available for  circular, spiral, and the long serpentine;
  • Finned tube can be also bent;
  • Available for various dimensions;
  • Can be welded with brass joints;
  • Can do spiral coil tube bending or flat coil pipe bending;
  • All items are performed full testing before delivery.
  • Accept min. order: 1 unit

heat-exchanger-copper-tube-coilheat exchanger Stainless steel tube coilCopper tube immersion coil heat exchangerStainless tube coil bendingfin heat exchanger

Some samples we experienced,they are only a small part we made ago.

[ihrss-gallery type=”GROUP2″ w=”1020″ h=”200″ speed=”1″ bgcolor=”#FFFFFF” gap=”5″ random=”YES”]

Buying Guide to “Metal tube coil bending”
  • The Metal tube coil bending accept customized production,spiral coil shape or flat coil design;
  • Any quantiy order,even 1 unit;
  • The place of origin is in China,when you buy one or a small quantity,please consider international air freight as cost;
  • Accept bulk order with Container delivery;
  • More types of Metal tube coil bending we experienced are not displayed on the web.If the item above doesn`t meet your requirement,please contact us to email: [email protected] ,we can supply a favourite item you need.
Submit drawings for Metal tube coil bending,Let Metalhelper manufacture it for you.

business procedures for metal tube coil fabrication

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Metal tube,pipe coil bending fabricationCustom Manufacturing Products >>Metal Products Fabricate In China  >> Metal tube coil bending

Metal Spinning Fabrication,Custom Metal Spun products

Metal Spinning Fabrication,Custom Metal Spun products 15

Metal Spinning Fabrication,Custom Metal Spun products

metal spimming-2

Service: Metal Spinning Fabrication,Custom Metal Spun products

Metal spinning is a forming process that produces hollow parts that are typically circular in cross-section. The basic metal spinning process starts with a flat metal disc (blank), which rotates on a lathe. This rotating blank is pressed against a tool (chuck mandrel) that duplicates the interior of the part.The basic metal spun shapes are the hemisphere, cone, cylindrical shell and venturi to name a few. Parts produced from metal spinning are utilized in many industries: agricultural, food service,lighting, marine, automotive, Commercial and industrial roofing,commercial and residential lighting, bearing closures, air pollution and ventilation, custom display stands, funeral urns, industrial vacuum cleaners, flag stand bases, fireplace accessories andsatellite dish manufacturers.

Place of origin: China , Service to worldwide.

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Experienced spun metal products 

experienced spun metal products-1 experienced spun metal products-2

Equipments for Metal Spinning Fabrication

spinning-equipments

Materials for Metal Spinning Fabrication

Aluminum Metal Spinning and Stamping

Metal Craft Spinning and Stamping (MCSS) is specialized in Spinning Aluminum of various sizes and alloys. Our Aluminum products have the ability to be polished to the highest standard of commercial industries.

Brass Metal Spinning and Stamping

Metal Craft Spinning and Stamping (MCSS) commonly makes use of Brass for decorative metal applications. Brass is a formable metal that is receptive to many different finishing purposes.

Copper Metal Spinning

The Copper parts produced by Metal Craft Spinning and Stamping are used for lighting, roofing and decorative purposes since copper is a popular alloy that is known for its heat resistant abilities.

Steel Metal Spinning

Steel, a metal that is easy to work with is quite popular for its spinning applications. As well, the steel components are very popular due to its strength and durability characteristics.

Stainless Steel Metal Spinning

Stainless Steel has proved to serve various special metal spinning applications. Some of its well known properties include durability, strength, and non-corrosiveness. Its common uses are on exposed exterior applications.

Shapes for “Metal Spinning” 

metal spimming-2metal spinning-1metal spimming shapes

General knowledge on “Metal Tube” for fabrication

Typical Stages Of Part Development

  • Prepare a drawing of the metal piece that is to be spun on the lathe
  • Make tooling of the appropriate shape.
  • Cut the metal disc corresponding to the piece.
  • Start lathe and select proper cutting tool
  • Insert the metal spinning pin in the t-bar rest. Adjust rest so that the tool is at a slight angle against the pin.
  • Apply waxy lubrication to the outer surface of the metal spinning on the lathe.
  • Hold the tool with right hand placing the handle under your arm
  • Apply pressure to the metal spinning on the lathe by moving the tool from the center to the outer edge of the metal.
    Safety
Submit drawings for Metal Spinning Fabrication,Custom Metal Spun products

business procedures for Metal Spinning Fabrication,Custom Metal Spun products

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Metal Spinning Fabrication,Custom Metal Spun productsCustom Manufacturing Products >>Metal Products Fabricate In China  >>Metal Spinning Fabrication,Custom Metal Spun products

Metal Casting,Custom Casting Metal Parts

Metal Casting,Custom Casting Metal Parts 17

Metal-Casting

Serive: Metal Casting,Custom Casting Metal Parts

Short Description:Die-casting is a metal casting process, which is characterized by using a mold cavity for applying a high pressure molten metal. The mold is usually processed with a higher strength alloy, this process is somewhat similar to injection molding. Most are non-ferrous die-casting, such as zinc, copper, aluminum, magnesium, lead, tin and pewter, and their alloys. Depending on the type of die-casting, requires the use of a cold chamber die casting machine or hot chamber die casting machine.

Material for casting: Aluminium,Zinc,Copper,Brass,Iron

Place of Origin: China, Serve for worldwide customers

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 Experienced products made with technology of Metal Casting

  

  

  

The usual metal for casting mainly include zinc, copper, aluminum, magnesium, lead, tin and pewter, although tpressuring cast iron is very rare, but it is also feasible. Special die-cast metal, including ZAMAK, standard aluminum-zinc alloy and the US Aluminum Association: AA380, AA384, AA386, AA390 and AZ91D magnesium. When various metal casting characteristics are as follows:
Zinc: most likely to die-cast metal, the manufacture of small parts is economical, easy coating, compressive strength, plasticity, long life cast.
Aluminum: light weight, high manufacturing complexity and thin-walled castings dimensional stability, corrosion resistance, good mechanical properties, high thermal and electrical conductivity, high temperature strength remains high.
Magnesium: Easy machining, strength to weight ratio, commonly used in the lightest metal casting.
Copper: high hardness, corrosion resistance, mechanical properties of die-cast metal used best, abrasion resistance, strength close to the steel.
Lead and tin: high density, high dimensional accuracy, corrosion can be used as special parts. Considerations of public health, this alloy can not be used in food processing, storage equipment. Tin antimony alloy (sometimes also contain a little copper) can be used to manufacture handmade type letterpress printing and hot stamping.

  Main Equipments for Custom Metal Casting parts

We specialize in design, research and manufacturing aluminum, copper and zinc alloy casting and forging products, which are  widely used in automotive ,vehicles, ships and machinery, etc.
We have strong techinical force, equipment, testing method and professional personnel . There are chemical element analyzers that can control and analyze product chemical element effectively.
Shot blasting machine,sand blasting machine and vibrative grinder which ensures the quality and surface finish;
Processing center, CNC milling machine,CNC lathe,ordinary lathe and drill press that can strictly control products size and precision.
We are mainly producing according to customer’s drawings or samples,and many thanks for your enquires.

metal-casting-equipments metal-casting-machines

 General Knowledge on “Metal Casting”

Metal Casting Benefits:
1. good quality
High precision casting size, generally the equivalent of 6 to 7, even up to four; good surface finish, usually equivalent to 5 to 8; high strength and hardness, strength than sand casting generally increased by 25 to 30%, but the extension rate reduced by approximately 70%; dimensional stability, good interchangeability; may die casting thin-walled complex castings. For example, the current minimum wall thickness of zinc alloy die castings up to 0.3mm; aluminum alloy castings of up to 0.5mm; the smallest aperture of cast 0.7mm; minimum pitch of 0.75mm.
2. High production efficiency
Machine production rate, such as domestic JⅢ3 horizontal cold air can be die-die-casting machine for eight hours on average 600 to 700, a small hot chamber die-casting machine per eight hours from 3000 to 7000 can; long life type-casting, a pair of die-casting type, bell-casting alloys, life up to hundreds of thousands, or even millions of times; easy mechanization and automation.
3. good economic effect
Because casting precise size, table pan clean and so on. Generally no longer be machined and used directly, or processing capacity is small, so not only improves the metal utilization, and reduces the amount of processing equipment and working hours; casting price will be easy; in combination with other die-cast metal or non-metal materials can be used . Saving metal assembly work and save.

Metal Casting Shortcoming
1) Because the liquid metal die-filled cavity high speed, flow regime is unstable, so the use of general-casting method, the casting is easy to produce pores, can not be heat;
2) on the concave complex castings, casting more difficult;
3) melting point alloys (such as copper, ferrous metals), the lower die-type life;
4) should not be small batch production, the main reason is the high cost of die-based manufacturing, die-casting machine production of high efficiency, small batch production uneconomical.

The biggest drawback is the cost of die-cast high. Casting equipment and molds, die casting method relative to other related components for all expensive. So when the production of a large number of products manufactured before casting more economical. Other disadvantages include: This process applies only to the higher mobility of metals and casting quality must be between 30 g and 10 kg.In the conventional die-casting, the casting of the last batch of castings always have pores. Thus any heat treatment or welding can not be performed, because the gas within the gap will be expanded under the action of heat, resulting in the release of micro-defects and internal surfaces.

Submit drawings for Customing Metal Casting Parts,Let Smartclima manufacture it for you

order procedures for casting

Request Quotation for Custom Metal Casting Parts,Let China metal factory serve for you:

[contact-form-7 id=”19″ title=”Contact form 1″] Metal Casting for many fieldsMetal Products Fabricate In China  >> Sheet Metal Stamping >>Metal Casting,Custom Casting Metal Parts

Custom Metal Stamping Parts

Custom Metal Stamping Parts 19

custom metal stamping parts

Serive: Custom Metal Stamping Parts,Punching Metal Products

A process to fabricate sheet metal. For example,including chimney sheet production, drum, tank oiler, ventilation pipes, elbow size head, hemispherical dome, funnel-shaped.The main processes includes shearing, cutting,stamping,bending buckle side, bending forming, welding, riveting, etc. Corresponding process is casting, forging, machining parts, etc.The material for fabricating is Carbon steel sheet,Stainless steel,Aluminium Sheet,Copper Sheet .
Related Service:

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 Experienced products made with technology of Custom Metal Stamping Parts

Metal Stamping means to process steel sheet/plate/panel with technology of stamping,punching,cutting,bending,forming and deep-drawing by machines of punch,cut,bender,hydraulic press.The products of steel sheet stamping are widely used in the field of industry, agriculture, building, defense,  transporation,aerospace,electronics,datalink,etc.The surface of steel sheet stamping products are always polishing,powder painting,electroplating.Above all will be finished by Smartclima,who can be your best assistance in the metal products process.The following are a small part items we experienced.More items are not displayed.

Sheet Metal Stamping parts Sheet Metal bending parts CNC Punching sheet

hardware parts metal bracket mount metal sheet deep-drawing products

Sheet Metal Stamping partssheet metal deforming part stainless steel flanges

stainless steel bowl perforated sheet metal perforated stainless steel sheet

The materials for stamping process generally use cold-rolled plates (SPCC), hot-rolled plates (SHCC), galvanized sheet (SECC, SGCC), copper (CU) brass, copper, beryllium copper, aluminum (6061,5052, 1010,1060,6063, duralumin, etc.), aluminum, stainless steel (mirror, brushed, matte), according to the role of the different products, use of different materials, which normally takes from product use and cost up to consider it.

1. Cold-rolled plate SPCC, mainly used in electroplating and paint parts, low cost, easy to shape, material thickness ≤3.2mm.
2. Hot-rolled plates SHCC, material T≥3.0mm, also by electroplating, painting parts, low cost, but it is difficult shape, mainly used flat pieces.
3. Galvanized sheet SECC, SGCC. SECC electrolytic plate material points N, P material, N materials mainly without surface treatment, high costs, P material for coating parts.
4. Copper; the role of the main conductive materials and parts, the surface treatment is nickel, chrome, with or without treatment, high costs.
5. Aluminum; general surface chromate (J11-A), oxidation (conductive oxide, chemical oxidation), high cost, there are silver-plated, nickel-plated.
6. Aluminum; sectional structure of complex materials and parts used extensively for a variety of plug box. Surface treatment with aluminum.
7. Stainless steel; mainly used without any surface treatment,, high cost.

  Main Equipments for Custom Metal Stamping Parts

Sheet Metal Stamping Quotation

Steel sheet stamping Steel sheet flat spreading

We adope the technology of rolling and drawing to flat steel sheet automatically,controlled by computer,high precision on dimension. Count pieces number automatically.No need other worker to operate it after you put steel panel roll into the roll bar.The material thickness which can be processed is from 0.5mm to 5mm,and the width can be from 10mm to 800mm.The matericals which can be process is steel sheet,stainless steel sheet,aluminium sheet,copper sheet.Rolls state material  will be spread to flat and then automaticlly cut.Because of mechnical oil is sprayed on the working rolls,so,the surface of steel can be protected well.Then the cuted pieces are ready for next procedures. By this working technology,our working effience can be raised much.Working time is less than 80% and get more high precision.Especially, workers will be more safe when he is working/operating machine. Now,the machine has been one of our best machines to process steel sheet stamping products.

 

 

 

Steel sheet stamping Automatically cutting and punching

The machine of automatic cutting and punching is put ahead of steel sheet flad spreading machine.The flat sheet comes out from spreading machine automatically,and then it is got by automatic machine of cutting and punching. The machine of automatic cuting and punching is equiped with hole mold and cuting shear ,which can be used to punch and cutting steel sheet.And then automatically droped onto the trolly plat. After collecting a full of cart,the worked pieces will be sent to the next procedures ,for forming or for deep-drawing. The machines are controlled by computer,count pieces number automatically,no or less worker to take care of it. The material thickness which can be processed is from 0.5mm to 5mm,and the width can be from 10mm to 800mm.The matericals which can be process is steel sheet,stainless steel sheet,aluminium sheet,copper sheet. By this working technology,our working effience can be raised much.Working time is less than 80% and get more high precision.Especially, workers will be more safe when he is working/operating machine

 

Steel sheet stamping

Steel Sheet Mechanical punching

We owned traditional mechanical punching machines from 10Ton to 250Ton to process various sheet metal products with different thickness. Punching is the most effective but cheapest process technology to make holes in metal strip or sheet metal.It is equiped with dies/molds to create multiple shaped holes of different dimension.Punches and dies are usually fabricated from conventional tool steel or carbides. Mold/die is made by ourselves,as we have a workshop to process fabrication of mold/die professionally. The material thickness which can be processed is from 0.5mm to 5mm,and the width can be from 10mm to 1000mm.The matericals which can be process is steel sheet,stainless steel sheet,aluminium sheet,copper sheet.

 

 

 

Steel sheet stamping Steel sheet CNC stamping

We are equiped with CNC punching machine which is utilizing computer to control machine to process stamping on workpiece.CNC is the latest equipment available in the industry, such as water jet, laser and other cutting edge technology. Coupled with heavy plate capabilities and certified welding services, we are proud to bring you good service to custom sheet metal fabrication. From high volume production to prototypes, no job is too big or too small. If you have sample or drawing which want to be customed to produce metal products,just send it to us,we`ll study it and quote to you.Providing complete solution for high quality custom sheet metal fabrication, assembly and finishing. We take pride in working closely with our customers in order to provide the highest level of service.

 

 

The material thickness which can be processed is from 0.5mm to 3mm,and the width can be from 50mm to 2000mm.The matericals which can be process is steel sheet,stainless steel sheet(the thickness of stainless steel sheet to process is 1.8mm max.),aluminium sheet,copper sheet. CNC stamping is most precise to process sheet metal products,as it is controled by computer automatically. We have 2 set of CNC stamping machines to process your products and Steel sheet stamping.

 

 

 

Steel sheet stamping

Steel sheet CNC bending

Steel sheet CNC bending is a process to bend sheet metal to an angle product, typically a V shaped punch and die(from degree 20to degree 160). The steel sheet is usually put between the punch and die which presses down on the sheet. CNC bending provides a low cost method to product 3D shapes from 2D sheets. CNC bending is a suitable for processing most ductile metals and primarily for sheet metal designs with one or more bends. it can brackets,supports,cabinets,enclosures, frames,chassis, etc. There is generally no special tooling required for CNC bending, with the exception of intricate designs and special bends. At present,we owned 2set of steel sheet CNC bending machines to process your metal products and Steel sheet stamping products.

 

 

 

formingSteel sheet forming

Sheet metal forming means the processes of force is applied to a piece of sheet metal to modify its geometry rather than remove any material. The applied force stresses the metal beyond its yield strength, causing the material to plastically deform, but not to fail. The usual machine to do above fabrication mainly is Hydraulic press machine.By doing so with Hydraulic press machine, the sheet can be bent or stretched into a variety of complex shapes. Sheet metal forming processes include the following:Bending,Roll forming,Spinning,Deep Drawing and Stretch forming. At present,we owned 6set of Hydraulic press machine from 100Ton to 315Ton to process your metal products and Steel sheet stamping.

 

 

 

 

Mechanical automatic Steel sheet stamping Metalhelper is equiped with Mechanical automatic Steel sheet Stamping machine which is utilizing fixed program to process sheet metal punching or deep drawing or forming on metal workpiece.Mechanical automatic Stamping  is the updated  technology from traditional punching technology.Automatic Stamping is more widely used in todays industrybecause of its high effience and less worker cost.Usually,it can save 80% worker cost,compared with traditional punching machine. Coupled with heavy plate capabilities and certified welding services, we are proud to bring you good service to custom sheet metal fabrication. From high volume production to prototypes, no job is too big or too small. If you have sample or drawing which want to be customed to produce metal products,just send it to us,we`ll study it and quote to you.Providing complete solution for high quality custom sheet metal fabrication, assembly and finishing. We take pride in working closely with our customers in order to provide the highest level of service.

 General Knowledge on “Metal Stamping Parts”

Stamping is imposed by the press and die for sheet, strip, tubing and profiles and other external forces, thus producing plastic deformation or separation, to obtain the desired shape and size of the workpiece (stamping) of forming methods. Stamping and forging are both plastic processing (or pressure processing), collectively known as forging. Stamping blanks are mainly hot-rolled and cold rolled steel sheet and strip.

Stamping Compared with castings, forgings, with a thin, uniform, light, strong features. Punching the workpiece can be made with ribs, ribs, undulations or other method of flanging difficult to manufacture, in order to improve its rigidity. As a result of precision molds, precision workpieces up to micron level, and high repeatability and consistent specification, can punch a hole nest, bosses and so on.

Cold stamping generally no longer by cutting, or require only a small amount of cutting. Hot stamping accuracy and surface state less than cold stamping, but still better than castings, forgings, machining less.

Stamping is a highly efficient method of producing composite mold, especially multi-position progressive die stamping process can be completed more channels on a single press, implemented by the strip uncoiling, leveling, blanking the forming, finishing the whole automated production. High efficiency, good working conditions, low production cost, generally produce hundreds per minute.

Stamping mainly by technology classification, separation process can be divided into two categories and forming process. Separation step, also known as blanking, stamping its purpose is to make the separation from the sheet along a given contour line, while maintaining the quality requirements of the separation section. Surface and internal performance stamping sheet metal stamping impact on the quality of the finished product is large, require precise stamping material thickness, uniformity; smooth surface, no spots, no scars, no bruises, no surface cracks; uniform yield strength, no significant directionality; uniform elongation; yield ratio is low; hardening is low.

Commen material for stamping:

1. Galvanized steel SPCC
SECC substrates for general cold rolled steel coils, galvanized in a continuous production line after degreasing, pickling, electroplating and various post-treatment process, it becomes galvanized products. SECC only has the mechanical properties of cold-rolled steel sheet and approximate general workability, and has excellent corrosion resistance and decorative appearance. Has great competitive and substitutes on electronics, home appliances and furniture markets. For example, the widespread use of computer chassis is SPCC.
2. Ordinary SPCC cold rolled sheet
SPCC refers to the continuous cold rolling mill rolling ingot through a desired thickness steel roll or sheet material. SPCC surface without any protection, exposure to easily oxidized in air, oxidation speed, especially in humid environments, appear dark red rust, in the use of the surface to be painted, plated, or other protection.
⒊ hot-dip galvanized steel SGCC
Hot-dip galvanized steel coil refers to semi-finished products after the hot pickling or cold, after cleaning, annealing temperature of about 460 ° C immersed in molten zinc bath, leaving the steel coated with zinc layer, and then quenched leveling and chemical treatment is made. SGCC material material harder than the SECC, ductility (avoid deep drawing design), zinc layer is thick, welded poor.
4. Stainless steel SUS304
One of the most widely used stainless steel, because it contains Ni (nickel) so than containing Cr (chromium) steel richer corrosion resistance, heat resistance, and has a very good mechanical properties, non-hardening heat treatment, there is no flexibility.
5. Stainless steel SUS301
(Cr) Cr content lower than the SUS304, corrosion resistance is poor, but after punching in the cold to get a good tension and hardness, good elasticity, and more for shrapnel springs and anti-EMI.

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