Immersion Heater with Ceramic Heating Element

Models and Details for “Immersion heater with ceramic heating element ”

The Immersion heater with the type of ceramic heating element mainly is used to heat different kinds of liquid. It is usually installed in water/liquid/oil tanks where has a enamel coated metal tube or stainless steel shield tube,and inside the metal tube places this kind of ceramic heating element .This design ensures replacement of the heating element without draining the tank or container in case of its working failure or break. When you are using pouring tubes, the more contacting surface is achieved for better heat disbution, which enables high power to be installed in the tank .Ceramic elements and ceramic heaters are always taken as efficient heating elements. It is always primarily used in liquid tanks or containers where the ceramic heating immersion elements are put inside a metallic tube with porcelin coating to permit replacement of the ceramic element ,no require to empty container and tank .

Accept customized size: If you want us to custom ceramic heater,please tell us dimesnion: L1, L2,D, and Voltage,Watt (Kw),Terminal pin quantity. (Refer to above picture).

Material is long-lasting and high quality ceramic ,and assembled or mounted in cylindrical shape shown on picture above.Immersion heater with ceramic heating element are made from very hard materials so they’re resistant for damages. Ceramic profiles provides homogeneous heating of the whole surface. Medium is heated through the temperature radiation.

Application:
Immersion heater with ceramic heating element separate heating elements from water or oil. Primarily used for heating water, liquids and oil products. They are primarily installed in tanks and containers in which the heating elements is placed inside a tube to allow replacement of the heating element without having to empty the tank or container. When using pouring tubes, a larger surface is achieved for better heat disbution, which enables high power to be installed in the container with a ceramic heating element.

Properties:
1. The ceramic body being treated against damp.
2. Adopting the hoskins hi-nickel resistance wire.
3. Without dropping of hi-temperature resistance wire.
4. Any broken-wire will not touch the shell.
5. Longer operation life.

Specification of Immersion heater with ceramic heating element:
220V\1200W; 220V\1500W; 380V,etc.Special specification can be customized by customer.

Ceramic profile (circle) – single element which is use to bulit complete cylindrical heater. Quantity of those elements depends on lenght (L), diameter (Ø), power and application of the heater. Ceramic heating elements are connected axially and secured to head.
Lead wires are connected to head by wire clamps or directly.
Distance of unheated zone (Lm), is determined by a customer.

Heating coil – made of high quality resistance heating wire is put in ceramic profiles. Diameter of heating coil strictly depends on heating power, supply voltage and size of heating element.

• Notice: the customer must provide drawing or sample of Immersion heater with ceramic heating element which need.If no drawing or no sample,you must tell us the following information: Product dimension,Voltage,power,length, diameter,etc.
• Notice: when you purchase this heating element,please conside 3% coefficient of expansion，because it will be bigger when heating.

TECHNICAL DATA:

 

 

 

 

 

 

 

 

Some example sizes:

Outer Diameter mm	For Flange Tube Dimension (mm)	Length Range mm	Power Range kw/m
			Water	Heating Oil
φ31	φ38×3	300 – 1500	4.5-5.5	3.5-4
φ44	φ51×3	300 – 2000	6-7	4-5
φ49	φ57×3.5	300 – 2500	7-8	5-6
φ62	φ70×3.5	500 – 3000	8.5-9.5	6.5-7.5
φ67(φ68)	φ76×4(φ76×3.5)	500 – 3500	9.5-10.5	7-8
φ108	φ121×5	1000 – 6000	15-17	12-13

General Knowledge on “Immersion heater with ceramic heating element”

Replacement heating elements for immersion ceramic heaters fitted with pockets.These immersion ceramic heaters is consisted by many ceramic cores heating element which are composed in a cylindrical sheath made of materials adapted to the heated fluid.The Immersion heater with ceramic heating element mainly is used to heat liquid,water,or  oil. It is usually installed in water/liquid/oil tanks where has a enamel coated metal tube,and insde the metal tube places this kind of ceramic heating element .This design ensures replacement of the heating element without draining the tank or container in case of its working failure. When you are using pouring tubes, the more contacting surface is achieved for better heat disbution, which enables high power to be installed in the tank with Immersion heater with ceramic heating element.

Features of Electric Immersion heater with ceramic heating element
1, practical and reliable. All elements from our factory are tested and checked, has reliable and durable quality.
2, the core material is made with DC arc welding, which let surface load, resistance and technical indicators be guaranteed.
3, heat-resistant insulating material is with German recipe, the porcelain has good performance of thermal shock resistance, anti high temperature, long service life, good surface quality.

We manufactured high, medium and low temperature furnace atmosphere furnace and special specifications arbitrary choice. Coat of high temperature alloy tubing seamless tubes and coils of pipe, centrifugal casting, non-metallic special anti-carburizing casing. And in accordance with radiation tube heating element used in various atmospheres and harsh circulation conditions, the situation can not be applied in general resistance alloys under. Company researchers developed a new resistance alloy radiant tubes special materials. The material is stable, high resistivity, temperature coefficient, adapt radiant tube heating element used in a unique performance instead of expensive imported materials.
Its advantages are: 1, the installation, testing, easy maintenance, both in the outer furnace. Without cooling the furnace maintenance shutdown or replace electric heating devices. Under normal production conditions, replace only about 10 minutes, greatly reducing labor intensity and improve productivity. 2, compact structure, stable performance, a single power, the life of an ordinary electric heating several times