Short Description: Use Cold forged/Cold heading technology to fabricate metal Cable terminal ends.High speed impact heading,having good electrical conductivity,widely used in the field of auto,machinery,electronic, aerospace,industry,and so on.
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Benefits of Custom cold forged terminal ends,heading cable terminal ends
Most of machined parts could be re-designed and re-manufactured to be parts made by technology of cold heading,which help you to get significant cost savings.
Improve production effience and reduced Production costs:Because of using high speed manufacturing process. The speed reaches range from 10 pieces per minute for low volume large press work to to 450 pieces per minute on the cold heading process.
Save material cost: Compared to a traditional machining process, cold forming process can save up to 70%.
Better control product tolerance: compared to more expensive machining processes,less tolerance can be achieved throughout the production process by coldforming
Higher and better quality surface: compared to conventional machined surfaces ,cold forming process can get result . The cold forming process can eliminate the need for costly secondary operations, such as welding, machining, etc, with careful product and process design,
Improved part performance and characteristics: due to the metal deformation resulting in improved grain structure, while work hardening can yield significantly improved product performance,cold forming process can improve metal part performance and its characteristics.
See how the technology of cold forging/cold heading to save materials cost:
Advantages of cold heading
Speed
Depending upon the size and complexity of the part and the nature of the equipment of producing them, production rates of 4000 pieces per hour can be achieved.
Economy
When compared to casting and machining labor the metal savings alone justify the conversion to an impact extrusion.In some cases when the aluminum slug is sized accurately, little or no trimming or other secondary operations are required.
Strength
The impact process naturally work hardens non-heat treatable alloys, while the heat treatable alloys can be heat treated in normal fashion after processing.
Toughness
The impact extruding process produces parts that are dense and porous-free in structure. This condition cannot be obtained in a casting process or by machining of a bar material.
Versatility
After impacting, the product can be treated the same as any other piece of material. Secondary operations such as machining, grinding, welding, bending, plating or anodizing can be performed in the same way as any other piece manufactured by a more conventional process.
Consolidation
Impacts can directly replace machined components, or welded or riveted assemblies, in many designs. The process often reduces product costs for secondary machining operations and in many cases increases the strength of a product that was previously an assembly.
General knowledge on “Custom cold forged terminal ends,heading cable terminal ends” ?
Terminal ends,also is named with Cable terminal ends,Cable lugs,is a metal piece that connecting at the end of cable,then to connect onto other.They are usually made from copper,aluminium.Made by cold forging/heading technology,having good electrical conductivity.
Terminal ends quality detection and checking
Detected ways can be divided into labor detecting and machine automatic detecting. Labor is the most original and most widely used way of coincidence detection. In order to minimize the outflow of defective products, the general production of corporate officers by visual approach to packaging or shipment of product testing to rule out defective products (including bad teeth hurt, mixing, rust, etc.). Another way for automatic testing machine, mainly magnetic particle inspection. Magnetic particle testing is the use of the leakage magnetic field interacting with the magnetic particle defects of the bolt, bolt for possible defects (such as cracks, slag, mixing, etc.) differences in permeability and permeability of the steel, after magnetization of these materials are not continuous Kawasaki will occur at magnetic field changes, the magnetic flux leakage portion is formed at the surface of the leakage magnetic field generated in order to attract magnetic particles to form a magnetic powder defect accumulation – magnetic marks, under appropriate lighting conditions, showing the location and shape of the defect, for accumulation of these magnetic powder to be observed and interpreted, has reached the purpose of removing defective products.
I am looking for eye lets/terminals/swag socket with length 38 mm for cable wire 2 and 3 mm. With hand press tool to be adjusted on cable. No machine press.
Metal Products Fabricate In China >> Custom cold forged terminal ends,heading cable terminal ends
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