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Brazing Flux Vaporizer

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Supply Brazing Flux Vaporizer,Welder generator,exported by China manufacturer. The Brazing Flux Vaporizer is a tool that heats up flux and turns it into vapor for even and controlled coverage during brazing,improve welding quality and effcience.It is suitable for manual flame brazing and small automatic welding equipment,is a must-have tool in the field of brazing.

  • Place of Origin: China
  • Sell to worldwide, Ship by air plane or by sea boat;

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The Brazing Flux Vaporizer is a tool used to apply flux to metal surfaces during brazing. This device heats up the flux and turns it into vapor, which can then be directed onto the workpiece for even and controlled coverage. The vaporizer is compatible with various types of brazing flux and can be used with any standard brazing torch. It is made of durable materials and is easy to use, making it a valuable addition to any metalworking toolkit.

Suitable for: manual flame brazing and small automatic welding equipment.

The function is to continuously and evenly add flux to the gas in the form of steam.Applicable gases are acetylene, liquefied petroleum gas, propane, etc.

High safety factor: it is equipped with an explosion-proof port; the tank body is made of high-quality carbon steel and nickel-plated anti-corrosion treatment; the standard configuration contains a special flame arrester and two check valves, which effectively reduces the occurrence of tempering.

Increase the air flow control valve so that it can adjust the flux concentration range, which is more conducive to achieving the ideal concentration and improving the welding effect.

Equipped with stainless steel liquid storage tank, the form of flux is improved to reduce unnecessary pause time, so that it can operate for a long time.

The connection method of the generator in actual production and life:Connected between the welding torch and the gas, it will not affect the normal welding process, and only plays an auxiliary role.

Smartclima can supply the following models:

“Stainless Steel Series Brazing Flux Vaporizer,Welder generator”

Stainless Steel Series Brazing Flux Vaporizer,Welder generator XRHF-150A,150B,158M-B,160D-C-8,375B

Stainless steel series flux generator is made of 304 stainless steel to ensure the flux quality does not decline for a long time and ensure the brazing effect. The generator with liquid storage tank makes it more convenient to add flux (we will choose the most suitable flux generator for you according to your use situation)

Brief introduction of flux generator:

As the main equipment of gas flux flame brazing technology, flux generator is a kind of equipment which can add gas flux (referred to as flux) into gas (acetylene, LPG, propane, etc.) in the form of steam, instead of the trouble of adding borax manually in the process of flame brazing in the past, which greatly simplifies the brazing process. As the flux adding form of this process is uniform and continuous, the flux is fully covered to the brazing part in the torch combustion flame, which not only increases the wettability and fluidity of solder, but also reduces the generation of pores, improves the weld strength, prevents the surface of the brazing area from oxidation and blackening, and does not need acid pickling after brazing. So as to improve production efficiency and reduce production cost.

ModelXRHF-150AXRHF-150BXRHF-375BXRHF-158M-BXRHF-160D-C-B
CharacteristicEnergy savingLarge flowEnergy saving,easy to cleanEnergy saving
Suitable gasAcetylene,LPG,propane,etc
Brazing methodManual,automaticmanualLarge automatic brazingManualAutomatic,manual
Tank volume4L10L4L4L
Max.gas flow3m3/h3m3/h15m3/h3m3/h3m3/h
Inlet pressure0.06~0.1Mpa
Inlet5/16 Hose socket
Oulet5/16 Hose socket
Weight16Kg12.6Kg37Kg17.5Kg16Kg

 

 

 

 

 

 

 

 

“Carbon Steel Series Brazing Flux Vaporizer,welder generator”

Carbon Steel Series Brazing Flux Vaporizer,welder generator XRHF-160B XRHF-160C

As the main equipment of gas flux flame brazing technology, flux generator is a kind of equipment which can add gas flux (referred to as flux) into gas (acetylene, LPG, propane, etc.) in the form of steam, instead of the trouble of adding borax manually in the process of flame brazing in the past, which greatly simplifies the brazing process. As the flux adding form of this process is uniform and continuous, the flux is fully covered to the brazing part in the torch combustion flame, which not only increases the wettability and fluidity of solder, but also reduces the generation of pores, improves the weld strength, prevents the surface of the brazing area from oxidation and blackening, and does not need acid pickling after brazing. So as to improve production efficiency and reduce production cost.

ModelXRHF-160BXRHF-160C
CharacteristicEnergy saving
Suitable gasAcetylene, LPG, propane, etc
Brazing methodManualAutomatic, manual
Tank volume4L
Max.gas flow3m³/h
Inlet pressure0.05~0.1Mpa
Inlet5/16 Hose socket
Oulet5/16 Hose socket
Weight13Kg16.5Kg

 

 

 

 

 

 

 

 

 

How to install “Brazing Flux Vaporizer,welder generator”:

1.Install the outlet inlet check valve

how to install Brazing Flux Vaporizer,Welder generator - 01

Warning :You must install the outlet inlet check valve in order to avoid backfire to the Flux Vaporizer.

2.Install Flashback Arrestor

how to install Brazing Flux Vaporizer,Welder generator - 02

Warning:You must install the Flashback Arrestor in order to avoid backfire to the Flux Vaporizer.

3.To connect with Fuel Gas

how to install Brazing Flux Vaporizer,Welder generator - 03

Attention:ensure no gas leakage in the joint of rubber pipe and Flux Vaporizer.

4.To connect with Oxygen and Welding Torch

how to install Brazing Flux Vaporizer,Welder generator - 04

Attention:ensure no gas leakage in the joint of rubber Pipe and Flux Vaporizer.

5.Install liquid storage tank

how to install Brazing Flux Vaporizer,Welder generator - 05

Directions:Pull the fast dismantlement coupler arm on the flux Vaporizer to the upward position,turn the liquid storage tank and make it’s external thread joint downward and connect it with the internal thread coupler on the flux Vaporizer,then pull down the fast dismantlement coupler to lock the liquid storage tank,thus installation is finished promptly.Check whether the connection is appropriate.

how to install Carbon Steel Series Brazing Flux Vaporizer,welder generator

Method for inpouring Liquid Flux

l.Pour liquid flux into the liquid storage tank (illustration forXRHF 160C),be sure the valve is totally opened before pouring liquid flux to the tank. flame 11meters to the liquid storage tank.

Method for inpouring Liquid Flux 01

2.Add liquid flux to the Flux Vaporizer

1.Connect the liquid storage tank filling with liquid flux with the Flux Vaporizer.

2.Open 1/2valve B first,and then open 1/2valve A.

3.Add liquid flux to the place of 1/2 window of the flux Vaporizer and then stop.

4.Shut 1/2valve A first,and then shut 1/2valve B.

Method for inpouring Liquid Flux 02

Method for Correcting Over Inpouring

1. close the oxygen and flammable gas source.
2. Confirm 1/2valve A,B have already been closed.
3. Remove the Flux Vaporizer from gas circuit,move it to a place where no flame exists within 11 meters around.
4. Open 1/2 valve A,release the pressure of the Flux Vaporizer(Do not to open 1/2valve B to avoid the spurt of liquid flux.)
5. Pour liquid flux into the container slowly.

Method for Correcting Over Inpouring

Common Faults and Corrective Measures

When stop works:

1. close oxygen valve first,and then close fuel gas valve.
2. Eliminate the pressure in oxygen and fuel gas pipes.
3. Shut cut-off valve A and valve B on the Flux Vaporizer.

Daily Maintenance:

Check the joints of Flux Vaporizer and gas supply hoses and pipeline every day whether there are leakages at joints and pipes. If you find any white powder at joints, it revealsleakages,correct measuresmust be operated immediately.

Leak SourceTreatment Method
IntakeScrew down the nut of intake
Change the gasket in intake
Cover of window glassScrew down the nut of window glass cover
Change the seal gasket of window glass cover
Safety deviceScrew down the nut of safety device
Change the seal gasket safety device
The seal nut of value and pipeline jointsScrew down the nut and joints
Apply seal glue in the junction of the screw if
necessary

 

Common Faults and Corrective Measures

No.ProblemsCauseResolution
1Eyes can’t adapt to the flame.While jointing liquid flux, the
flame is stronger than before.
Wear the sunglasses, through an adaption
period of about one week.
2The melting speed of the solder is relatively low.Pressures are not enough; weld
temperature is relatively low. Heating time is too short, weld temperature is not enough.
Adjust the pressure of the gas. Lengthen the heating time, put the solder wire after the copper pipe is heated to corresponding temperature.
3The leakage increasesThere is more impurity in solder. Improper operation.Adjust the brazing alloy properly when the copper pipe is heated to corresponding temperature, you should put the brazing alloy to the position opposite to the firing point on the copper,and make it melt
naturally, flow to the firing point on the copper automatically. As to the two-end welding torch, you should pay attention to the action of shutting the welding torch.
4The pipeline is blocked.The liquid flux volatilizes and leads to the jam of pipeline.Shut off the valve on the Flux Vaporizer after coming off duty, wash the Flux Vaporizer regularly.
5The protection effect is unobvious.The pipeline is blocked. Too much
impurity in the Flux Vaporizer.
Clean up the pipeline regularly. Clean up the impurity in the Flux Vaporizer regularly.
6There is white powder in the nozzle
and joints of the welding torch.
The time is too long the liquid flux
being stored in the Flux Vaporizer, so the volatile of liquid flux combines with the moisture and leads to the forming of white powder.
It is a normal phenomenon. Pay attention to maintain and cleaning.
7Gas temperature changes frequently,
the flame is unstable.
The gas is insufficient in purity, has
too much moisture content.
Change the gas
8There is a large quantity of white powder adhering to the welded area.The density of the liquid flux is on
the high side. The liquid flux is bad in quality.
Adjust the control valve of the Flux Vaporizer to the ideal position. Change the liquid flux.
9The gas flow of the welding torch reduces.The Flux Vaporizer is blocked. The backfire prevention auxiliary device. The nozzle of welding torch is blocked.Clean the Flux Vaporizer. Change the backfire prevention auxiliary
device. Dredge the nozzle of welding torch.
10You can see bright blue flame, but the
function of fluxing agent that aids fusing
is yet not enough.
No liquid flux. The control valve is totally opened, which makes the liquid flux deviate from the flame. But there is fog in the hose or fog rising from the Flux Vaporizer, make the flame become green. The liquid flux is bad in quality.Add liquid flux. Close the control valve, you may need to
rotate the valve more than one circle, then adjust the control valve to get the ideal flame. Change the liquid flux
11Fluxing agent squirts from the welding
torch.
Too much liquid flux is poured into
the Flux Vaporizer. The inlet and outlet are misconnected.
Reduce the quantity of liquid flux in the Flux Vaporizer to the 1/2 window position. Reconnect the inlet and outlet.

 

“Flux generator automatic filling device”

Brazing Flux Vaporizer4

Automatic filling device

①Automatically keep the flux level in the half position of the observation window, ensure to provide a stable flux flow, so that the brazing is always in good condition.

②This device is equipped with a 10L liquid storage tank to ensure a long-term supply of flux.

③According to the speed of flux usage, the speed of flux adding can be flexibly controlled by the dial switch to ensure flux uninterrupted.

④The device adopts high-performance pneumatic ball valve control, which is safe and reliable. It monitors the compressed air pressure in real time. When the air pressure is lower than 0.4MPa, the pneumatic ball valve will stop working.

⑤Both flux generator and reservoir are made of excellent 304 stainless steel to ensure the flux quality does not decline for a long time.

Characteristics:
1.Using the technology of Japanese Industrial Research Institute
2.Using the PLC program control, simple operation, safe and stable

3.Continue to maintain the flux using a level, to ensure that theflow stability, and enhance the stability of production welding

Flux generator automatic filling device

How to purchase “Brazing Flux Vaporizer,Welder generator”

  • The item is available for retail and wholesale;
  • The place of origin is in China,when you buy one or two,please consider freight(by air or by sea) into the cost;
  • Accept bulk order with Container delivery;
  • Please contact us online (click here) Or send inquiry message to our email:  sale@smartclima.com

General knowledge for “Brazing Flux Vaporizer,Welder generator”

Brazing Flux Vaporizer5

Flux vaporizer as the gas flux flame braze welding technology, the most important equipment is a gas flux (referred to as flux) in the form ofsteam added to the equipment in the gas (acetylene, liquefied petroleum gas, propane, etc.)replace the flame brazing process to manuallyadd the borax trouble  greatly simplifies the brazing process. The flux of this process to add the form of uniform continued to add to thewelding parts welding torch burning flame manipulation flux fully cover not only increases the wettability of the solder, mobility, and reducethe generation of pores, improve welding seam strength, but also to prevent surface oxidation of the welding area is black, after weldingwithout pickling. In order to improve production efficiency, reduce production costs.

Flux  vaporizer  is an application in the field of flame brazing equipment, its main function is the continuous uniform flux form of steamadded to the gas (acetylene, liquefied petroleum gas, propane, etc.), improve the quality of welding productssimplify the welding process,improve production efficiency.

Flux  vaporizer  suit

Flux  vaporizer  complete product suite is designed specifically for customers by cutting-edge company in the field of flux  vaporizer  safer,more convenient, more stable demand, mainly by the flux  vaporizer , pressure reducer, welding torch, special hose, specialspark arrestor, check valve and hose. The suite is divided into the FT11-M and FT11-C in two models, FT11-M is suitable for gas welding place forpropane, FT11-C suitable gas for acetylene welding place, the table 160M-B and 160C two flux  vaporizer  for recommended products othermodels of flux vaporizer according to the customer needs to select.

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Reviewed by 02 customer(s)

  • Jigi

    Dear sir

    Please quote your best price in the below item & and send the specification also

    Flux Vaporixer – Type – XRHF-160M-B

    2015-05-12
  • Sergio Louro

    Brazing Flux Vaporizer Kit model FT11-M.

    I would like to receive an quote of the FT11-M brazing kit.

    Best regards

    2014-12-15

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