Brazing Flux Vaporizer

The Brazing Flux Vaporizer is a tool used to apply flux to metal surfaces during brazing. This device heats up the flux and turns it into vapor, which can then be directed onto the workpiece for even and controlled coverage. The vaporizer is compatible with various types of brazing flux and can be used with any standard brazing torch. It is made of durable materials and is easy to use, making it a valuable addition to any metalworking toolkit.

Suitable for: manual flame brazing and small automatic welding equipment.

The function is to continuously and evenly add flux to the gas in the form of steam.Applicable gases are acetylene, liquefied petroleum gas, propane, etc.

High safety factor: it is equipped with an explosion-proof port; the tank body is made of high-quality carbon steel and nickel-plated anti-corrosion treatment; the standard configuration contains a special flame arrester and two check valves, which effectively reduces the occurrence of tempering.

Increase the air flow control valve so that it can adjust the flux concentration range, which is more conducive to achieving the ideal concentration and improving the welding effect.

Equipped with stainless steel liquid storage tank, the form of flux is improved to reduce unnecessary pause time, so that it can operate for a long time.

The connection method of the generator in actual production and life：Connected between the welding torch and the gas, it will not affect the normal welding process, and only plays an auxiliary role.

Smartclima can supply the following models:

Stainless steel series flux generator is made of 304 stainless steel to ensure the flux quality does not decline for a long time and ensure the brazing effect. The generator with liquid storage tank makes it more convenient to add flux (we will choose the most suitable flux generator for you according to your use situation)

Brief introduction of flux generator：

As the main equipment of gas flux flame brazing technology, flux generator is a kind of equipment which can add gas flux (referred to as flux) into gas (acetylene, LPG, propane, etc.) in the form of steam, instead of the trouble of adding borax manually in the process of flame brazing in the past, which greatly simplifies the brazing process. As the flux adding form of this process is uniform and continuous, the flux is fully covered to the brazing part in the torch combustion flame, which not only increases the wettability and fluidity of solder, but also reduces the generation of pores, improves the weld strength, prevents the surface of the brazing area from oxidation and blackening, and does not need acid pickling after brazing. So as to improve production efficiency and reduce production cost.

As the main equipment of gas flux flame brazing technology, flux generator is a kind of equipment which can add gas flux (referred to as flux) into gas (acetylene, LPG, propane, etc.) in the form of steam, instead of the trouble of adding borax manually in the process of flame brazing in the past, which greatly simplifies the brazing process. As the flux adding form of this process is uniform and continuous, the flux is fully covered to the brazing part in the torch combustion flame, which not only increases the wettability and fluidity of solder, but also reduces the generation of pores, improves the weld strength, prevents the surface of the brazing area from oxidation and blackening, and does not need acid pickling after brazing. So as to improve production efficiency and reduce production cost.

1.Install the outlet inlet check valve

Warning :You must install the outlet inlet check valve in order to avoid backfire to the Flux Vaporizer.

2.Install Flashback Arrestor

Warning：You must install the Flashback Arrestor in order to avoid backfire to the Flux Vaporizer.

3.To connect with Fuel Gas

Attention：ensure no gas leakage in the joint of rubber pipe and Flux Vaporizer.

4.To connect with Oxygen and Welding Torch

Attention：ensure no gas leakage in the joint of rubber Pipe and Flux Vaporizer.

5.Install liquid storage tank

Directions：Pull the fast dismantlement coupler arm on the flux Vaporizer to the upward position,turn the liquid storage tank and make it’s external thread joint downward and connect it with the internal thread coupler on the flux Vaporizer,then pull down the fast dismantlement coupler to lock the liquid storage tank,thus installation is finished promptly.Check whether the connection is appropriate.

l.Pour liquid flux into the liquid storage tank (illustration forXRHF 160C),be sure the valve is totally opened before pouring liquid flux to the tank. flame 11meters to the liquid storage tank.

2.Add liquid flux to the Flux Vaporizer

1.Connect the liquid storage tank filling with liquid flux with the Flux Vaporizer.

2.Open 1/2valve B first,and then open 1/2valve A.

3.Add liquid flux to the place of 1/2 window of the flux Vaporizer and then stop.

4.Shut 1/2valve A first,and then shut 1/2valve B.

1. close the oxygen and flammable gas source.
2. Confirm 1/2valve A,B have already been closed.
3. Remove the Flux Vaporizer from gas circuit,move it to a place where no flame exists within 11 meters around.
4. Open 1/2 valve A,release the pressure of the Flux Vaporizer（Do not to open 1/2valve B to avoid the spurt of liquid flux.）
5. Pour liquid flux into the container slowly.

1. close oxygen valve first,and then close fuel gas valve.
2. Eliminate the pressure in oxygen and fuel gas pipes.
3. Shut cut-off valve A and valve B on the Flux Vaporizer.

Check the joints of Flux Vaporizer and gas supply hoses and pipeline every day whether there are leakages at joints and pipes. If you find any white powder at joints, it revealsleakages,correct measuresmust be operated immediately.

Automatic filling device

①Automatically keep the flux level in the half position of the observation window, ensure to provide a stable flux flow, so that the brazing is always in good condition.

②This device is equipped with a 10L liquid storage tank to ensure a long-term supply of flux.

③According to the speed of flux usage, the speed of flux adding can be flexibly controlled by the dial switch to ensure flux uninterrupted.

④The device adopts high-performance pneumatic ball valve control, which is safe and reliable. It monitors the compressed air pressure in real time. When the air pressure is lower than 0.4MPa, the pneumatic ball valve will stop working.

⑤Both flux generator and reservoir are made of excellent 304 stainless steel to ensure the flux quality does not decline for a long time.

3.Continue to maintain the flux using a level, to ensure that theflow stability, and enhance the stability of production welding

• The item is available for retail and wholesale;
• The place of origin is in China,when you buy one or two,please consider freight(by air or by sea) into the cost;
• Accept bulk order with Container delivery;
• Please contact us online (click here) Or send inquiry message to our email:  sale@smartclima.com

Flux vaporizer as the gas flux flame braze welding technology, the most important equipment is a gas flux (referred to as flux) in the form ofsteam added to the equipment in the gas (acetylene, liquefied petroleum gas, propane, etc.)replace the flame brazing process to manuallyadd the borax trouble  greatly simplifies the brazing process. The flux of this process to add the form of uniform continued to add to thewelding parts welding torch burning flame manipulation flux fully cover not only increases the wettability of the solder, mobility, and reducethe generation of pores, improve welding seam strength, but also to prevent surface oxidation of the welding area is black, after weldingwithout pickling. In order to improve production efficiency, reduce production costs.

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