Air Conditioner Bracket

Models & Details for “Air Condition Bracket”

Air conditioner bracket,also names air conditioner support bracket.It is a metal shelf bracket/fixture to mount or support air conditioner outdoor unit onto the vertical wall or ground,floor during installation.Usually made from carbon steel panel,with plastic powder painting to anti-rust.Sometimes,upon to customer requirement,it can be made from stainless steel.The mounting bracket can be connected by welding or by bolts.Supporting split A/C outdoor unit or central air conditioner outdoor unit system.Good performance of anti-rust,strong structure to support big weight,long service life.

Features:

* Material: Carbon steel Panel,angle bracket,stainless steel plate,Aluminium panel plate;
* Surface: Powder painting or galvanized + powder painiting(optional)
* Bracket type: Welded connecting bracket; Bolt connecting bracket;Cantilever mounting bracket;
* Horizontal (wall) Arm length: 400mm,450mm,500mm,550mm,…(optional);
* Vertical Arm Length: 400mm,450mm, 500mm, 550mm,…(optional);
* Thickness: 1.5mm,2.0mm,2.5mm.(optional);
* For 9000btu, 12000btu, 18000btu, 24000btu,3000obtu and more of split type air conditioners
* Accessory(Optional): Rubber vibration damper kits; Wall screw kits.
* Loading weight: 1.5mm, 150kgs ; 2.0mm, 200kgs
* Packed wooden case with Euro-pallet, packing size is very easy to be transported.
* Easy to install and for shipment;

Model A: Arms are connected by one bolt

Model B: Arms are connected by two bolts

Model C: Arms are connected by three bolts or four bolts

Model D: Air Conditioner Bracket With Sliding Bar

Model E: Unistrut Cantilevered Bracket

Model F: Air conditioner ground floor stand-Metal bracket

Model G: Air conditioner ground floor stand-Rubber mount

 

How to order “Air Conditioning Bracket”？

1),You need to choose models from above list; And quantity you want to order(very important,min. order 500pcs);

2),Then,you need to tell us what size (especially the length of level arm) you need;
Our wirtting is always erect arm X level arm X thickness, i.e 400X500X2mm;
Default thickness is 2mm,expect for that brackets noted thickness already;

3),Let us know what surface process you like,powder painting or galvanized + powder painiting;
Default is steeling painting only;

4),Let us know if you need rubber pad kits and wall screw kit;Default packing doesn`t include rubber
kit and wall screw kit;

5),If you have special package requirement,please let us know.Default packing is: welded bracket will be
packed with wooden case with euro-pallet; Folded bracket will be packed with carton and then packed with
pallet.

Buying Guide to “Air Conditioning Bracket”

• The bracket accept bulk order,min. order is 1000sets;
• The place of origin is in China,when you buy one or a small quantity,please consider freight into the cost;
• Accept bulk order with Container delivery;
• Accept customized production;
• More types of  air conditioner brackets are not displayed on the web.If the item above doesn`t meet your requirement,please contact us to email: airconditioner@smartclima.com ,we can supply a favourite item you need.

How to manufacture “Air Conditioner Outdoor Bracket ”? (Manufacturing procedures)

It is very important that an air conditioner outdoor unit will be fixed strongly and safely.Good air conditioner bracket should be painted good powder which is especially used outdoor circumstance,and it can protect bracket from rust and ultraviolet rays.At the same time,steel quality is also very important factor,usually,steel must be pressed and then do brackets.A good AC bracket usually has more long service life than air conditioner outdoor unit himself  to assure security.AC bracket made by Smartclima are sorted with welded air conditioner bracket,folded air conditioner for split air conditioner,and also has bracket for ground,roof and ceiling.We are trying to do the best supplier of air conditioners in world.

Facility & Machines to manufacture air conditioner bracket/ How to produce air conditioner bracket(Procedures)

Materials for manufacturing air conditioner bracket

Usually,the materials to manufacture air conditioner bracket is steel.Always,SPCC will be first choice because of its good performance to stand weight and anti-rust. Some customers from sea side countries will also like to choose galvanized steel sheet as the material steel to produce Air Conditioner Bracket.According to our many years` experience in the field of steel,we always purchase huge quantity steel when its price is in the low stage.Then we can get more competitive on price.

Steel from steel factory will always in roll state.After we purchase it,we`ll process it in our flat spreading machine.

 

 

 

 

Steel sheet flat spreading and automatic cutting

We adope the technology of rolling and drawing to flat steel sheet automatically to manufacture air conditioner bracket,it is controlled by computer,high precision on dimension. Count pieces number automatically.No need other worker to operate it after you put steel panel roll into the roll bar.The material thickness of steel steel for air conditioner bracket are always from 1.2mm to 3mm.Rolls state material  will be spread to flat and then automaticlly cut.Because of mechnical oil is sprayed on the working rolls,so,the surface of steel can be protected well.Then the cuted pieces are ready for next procedures. By this working technology,our working effience can be raised much.Working time to manufacture Air Conditioner Bracket is less than 80% and get more high precision.Especially, workers will be more safe when he is working/operating machine. Now,the machine has been one of our best machines to process steel sheet stamping products.

 

 

 

 

Automatical punching on the steel sheet

The machine of automatic punching is put ahead of steel sheet flad spreading machine.The flat steel sheet comes out from spreading machine automatically,and then it is got by automatic machine of punching. The machine of automatic punching is equiped with hole mold/die ,which can be used to punch on the steel sheet.And then automatically droped onto the trolly plat. After collecting a full of cart,the workpieces will be sent to the next procedures ,for forming or for deep-drawing. The machines are controlled by computer,count pieces number automatically,no or less worker to take care of it. The material thickness of steel steel for air conditioner bracket are always from 1.2mm to 3mm. By this working technology,our working effience can be raised much.Working time is less than 80% and get more high precision.Especially, workers will be more safe when he is working/operating machine

 

 

 

Steel Sheet Mechanical punching

We owned traditional mechanical punching machines from 10Ton to 250Ton to process various air conditioner bracket with different thickness. Punching is the most effective but cheapest process technology to make holes in metal strip or sheet metal.It is equiped with dies/molds to create multiple shaped holes of different dimension.Punches and dies are usually fabricated from conventional tool steel or carbides. Mold/die is made by ourselves,as we have a workshop to process fabrication of mold/die professionally. The material thickness which can be processed is from 0.5mm to 5mm,and the width can be from 10mm to 1000mm.The matericals which can be process is steel sheet,stainless steel sheet,aluminium sheet,copper sheet.

 

 

 

Steel sheet forming

Sheet metal forming means the processes of force is applied to a piece of sheet metal to modify its geometry rather than remove any material. The applied force stresses the metal beyond its yield strength, causing the material to plastically deform, but not to fail. The usual machine to do above fabrication mainly is Hydraulic press machine.Our air conditioner bracket are always processed  with Hydraulic press machine, the sheet can be bent or stretched into a variety of complex shapes. At present,we owned 6set of Hydraulic press machine from 100Ton to 315Ton to process air conditioner bracket.

 

 

 

 

 

Auto welding robot to weld air conditioner bracket

Arc Welding Robots applicated to make air conditioner bracket welded: Arc welding utilizes an electric arc between an electrode and a metal base using either consumable or non consumable electrodes. A welding robot is commonly found in steel product and automovile manufacturing.

An arc welding robot uses a process which applies intense heat to metal at a joint, causing the metal to melt and intermix. Robot welding has several benefits, including improved weld consistency, decreased cycle times, and enhanced efficiency.

Our welding robod`s brand is Panasonic,which is from Japan.Good quality without trouble to serve continous 7 days.We use welding robot to weld air conditioner bracket with good quality.

 

 

 

 

Chemical process and Automatic powder painting

After workpieces are deep-drawing formed or welding,it is necessary to  do chemical phosphate on air conditioner bracket(metal piece).Chemical phosphate is a very important procedure,it is direct related to next procedure:powder painting.Chemical phosphate quality depends on worker`s experience.

After phosphate on metalpieces of air conditioner bracket,we need to do powder painting.It is processed in automatic painting line system in order to process huge quantity of brackets.After painting,all workpieces will be walking in line-oven with oven temperature  185-220 degree with more than 10 minutes.And finally,a complete  physic air conditioner bracket is finished. Then,it`ll be moved to final procedure:assemble and packing.

 

 

 

Weight loading test & Chemical performance test

Weight loading is tested by puting iton block one by one,every iron block weight 35kgs.Usually,we`ll put 200kgs to check bracket situation.For every new model,we`ll do this test.The bracket will be tested with this weight to during three years.

Chemical test is done with standard og SGS.In the factory,we`ll test it in the salt&acid enviroment to check its rust situation. Our bracket are tested and got SGS certificate.

 

Assemble and Pack air conditioner bracket

After get complete physic air conditioner bracket pieces,it`s time to assemble them.For welded barcket,it is no need to do assemble,it can move to packing directly.For bracket linked by bold and screw,it is necessary to assemble them.Usually,it`ll be linked by one bolt,and if there are more bolts to link,we`ll put other bolts in the package for customer/user to assemble them in order to easy packing and delivery.

Finally,it`ll move into packing stage.For welded air conditioner bracket,it`ll packed in a plastic film bag,and then put into the wooden case with euro-pallet,according to different size and model,one pallet will be put quantity from 150pairs to 250pairs.For folded bracket,it`ll be packed in a carton,and then will be put in wooden case with euro-pallet.At last,the pallet will be fasterned by packing belt for delivery.