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Custom cold forged terminal ends,heading cable terminal ends

Custom cold forged terminal ends,heading cable terminal endsMetal Products Fabricate In China  >> Custom cold forged terminal ends,heading cable terminal ends

Custom cold forged terminal ends heading cable terminal ends

Service: Custom cold forged terminal ends,heading cable terminal ends

Short Description: Use Cold forged/Cold heading technology to fabricate metal Cable terminal ends.High speed impact heading,having good electrical conductivity,widely used in the field of  auto,machinery,electronic, aerospace,industry,and so on.

Available materials: Stainless / Aluminum / Copper, Brass, Bronze / Alloy Steel / Titanium /Carbon steel

Shape & Size: Custom according to drawing;

Place of Origin: China, Service to World;

Want to “ Custom cold forged terminal ends”? Order it!
 What can we do for you?–  Custom cold forged terminal ends,heading cable terminal ends

cold forging partsAvailable materials

Stainless / Aluminum / Copper, Brass, Bronze / Alloy Steel / Titanium /Carbon steel

Available size

Wire Diameter: 2mm-24mm

Length: 5mm-300mm

Speed & Effience

40-80pcs/min.

 

Expereinced Items(The following parts are we already did,they are only a small part,more types are not displayed):
forged-terminal-ends
 Benefits of Custom cold forged terminal ends,heading cable terminal ends

 Most of machined parts could be re-designed and re-manufactured  to be parts made by technology of cold heading,which help you to get significant cost savings.

  • Improve production effience and reduced Production costs:Because of using high speed manufacturing process. The speed reaches range from 10 pieces per minute for low volume large press work to to 450 pieces per minute on the cold heading process.
  • Save material cost: Compared to a traditional machining process, cold forming process  can save up to 70%.
  • Better control product tolerance: compared to more expensive machining processes,less tolerance can be achieved throughout the production process by coldforming
  • Higher and better quality surface: compared to conventional machined surfaces ,cold forming process can get result . The cold forming process can eliminate the need for costly secondary operations, such as welding, machining, etc, with careful product and process design,
  • Improved part performance and characteristics: due to the metal deformation resulting in improved grain structure, while work hardening can yield significantly improved product performance,cold forming process can improve metal part performance and its characteristics.

See how the technology of cold forging/cold heading to save materials cost:

cold-heading to save material

Advantages of cold heading

Speed Depending upon the size and complexity of the part and the nature of the equipment of producing them, production rates of 4000 pieces per hour can be achieved.
Economy When compared to casting and machining labor the metal savings alone justify the conversion to an impact extrusion.In some cases when the aluminum slug is sized accurately, little or no trimming or other secondary operations are required.
Strength The impact process naturally work hardens non-heat treatable alloys, while the heat treatable alloys can be heat treated in normal fashion after processing.
Toughness The impact extruding process produces parts that are dense and porous-free in structure. This condition cannot be obtained in a casting process or by machining of a bar material.
Versatility After impacting, the product can be treated the same as any other piece of material. Secondary operations such as machining, grinding, welding, bending, plating or anodizing can be performed in the same way as any other piece manufactured by a more conventional process.
Consolidation Impacts can directly replace machined components, or welded or riveted assemblies, in many designs. The process often reduces product costs for secondary machining operations and in many cases increases the strength of a product that was previously an assembly.
 General knowledge on “Custom cold forged terminal ends,heading cable terminal ends” ?

Terminal ends,also is named with Cable terminal ends,Cable lugs,is a metal piece that connecting at the end of cable,then to connect onto other.They are usually made from copper,aluminium.Made by cold forging/heading technology,having good electrical conductivity.

Terminal ends quality detection and checking

Detected ways can be divided into labor detecting and machine automatic detecting. Labor is the most original and most widely used way of coincidence detection. In order to minimize the outflow of defective products, the general production of corporate officers by visual approach to packaging or shipment of product testing to rule out defective products (including bad teeth hurt, mixing, rust, etc.).
Another way for automatic testing machine, mainly magnetic particle inspection.
Magnetic particle testing is the use of the leakage magnetic field interacting with the magnetic particle defects of the bolt, bolt for possible defects (such as cracks, slag, mixing, etc.) differences in permeability and permeability of the steel, after magnetization of these materials are not continuous Kawasaki will occur at magnetic field changes, the magnetic flux leakage portion is formed at the surface of the leakage magnetic field generated in order to attract magnetic particles to form a magnetic powder defect accumulation – magnetic marks, under appropriate lighting conditions, showing the location and shape of the defect, for accumulation of these magnetic powder to be observed and interpreted, has reached the purpose of removing defective products.

 Our equipments to “ Custom cold forged terminal ends,heading cable terminal ends”

 Multi-Stage cold heading equipment:

Model
YBF-205S
Working Stages
Number
5
Press force
Kgs
350,000
The maximum shearing diameter
mm
Φ26
The maximum shearing
length
mm
320
Production Speed
Pcs/min
40-80
Flush with stroke
mm
38
Die through a stroke
mm
260
The main slide stroke
mm
346
The main motor power
kw
75
Shear modulus size
mm
Φ75*120L
Flush with dimensions
mm
Φ90*215L
Die size
mm
Φ125*300L
Die spacing
mm
138
Weight
Kgs
75,000
Producible screw diameter
mm
12-20
The longest length of strong screw
mm
20-252
 Submit drawings for  Custom cold forged terminal ends,heading cable terminal ends,Let Metalhelper manufacture it.

ordering procedures for Custom cold forged rivets,fabricate heading rivets

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Custom cold forged terminal ends,heading cable terminal ends


One Comment  to  Custom cold forged terminal ends,heading cable terminal ends

  1. Carla Boer says:

    good day,

    I am looking for eye lets/terminals/swag socket with length 38 mm for cable wire 2 and 3 mm. With hand press tool to be adjusted on cable. No machine press.

    About 200 pcs. In carbon black.

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