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August, 2013

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Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 1

Metal Machining FabricationCustom Manufacturing Products >>Metal Products Fabricate In China  >> Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining

Smartclima joined in  Metalhelper Factory(www.metalhelper.com) in 2010 to start international businss of metal product and process Metal Machining Fabrication. Metalhelper locates near to Smartclima,it is in a 7,000 sq meters with over 60 employees, many of which have been working together for over 20 years. The services include silk screening, powder coating, painting, plating, welding, machining, assemblies, rack enclosures, and just about anything having to do with metal fabrication.Smartclima is in charge of developing customers and exporting procedures,Metalhelper is in charge of production and fabrication of metal products.Metalhelper strictly control quality of products,and Smartclima monitor and check its quality fulfilling situation. in 2011,with two party`s efforts,we reached more than USD3,000,000 annual sales.
Metal Tube Fabrication

Metal Machining Fabrication in China–Customize/manufacture Metal Machining Products

Metal Machining Fabrication means any of various processes in which a piece of metal material is cut into a wanted final shape and dimension by a machine.they are always lathes,today is always CNC lathes.

Materials which can be  Machining are always steel,stainless steel,brass,aluminium,copper,and other usual metal.

Metal-Machining1 Metal-Machining2MetalHelper is a specialist manufacturer in Metal Machining Fabrication,customing steel/brass/aluminum/stainless steel/copper Machining Fabrication for the aerospace, industrial, hardware, electronic, communications, and automotive markets.Much of our machines for machining is controlled by computer (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines.

Metal Machining Fabrication in China is very popular due to low cost and high quality of products manufactured. Our China factory can process many different shapes  with high precise to any of your special needs. Similar to our custom tooling service, we can manufacture machining products in China for export to countries around the world.

The following photos show you a SMALL PART samples of Metal Machining Fabrication which we did ago.

Metal Machining Fabrication machining2 machining3 Metal Machining Fabrication machining5 Metal Machining Fabrication

We can process:

●  Carbon Steel Machining Fabrication;

●  Aluminium Machining Fabrication;

●  Stainless Steel Machining Fabrication;

●  Brass Machining Fabrication;

●  Copper Machining Fabrication

Send us your requirment or drawing,let MetalHelper be your helpful assistant.

MetalHelper also can do:

● Mold&Toolmaking for metal stamping

● Sheet Metal Stamping

● Metal Sheet cutting,Laser Cutting

● Metal Sheet punching,CNC sheet metal punching

● Metal Sheet bending,CNC sheet metal bending

● Metal Sheet welding,MIG and TIG welding of aluminium, mild steel and stainless steel

● Metal Sheet polishing

● Metal Sheet powdering,Anodizing, Powder Coating and Spray painting

● Fastener Insertion

● Metal product assembling work, including electrical assembly

Metal Tube Fabrication
Metalhelper is a professional factory to process/manufacture Metal Machining Fabrication. In 2009,Smartclima invested on it and from that time,Metalhelper started its international business of Metal Machining Fabrication.

MetalHelper`s service is based on the following technology and procedures,Metal fabrication is the building of metal structures by cutting, bending, and assembling processes:

  • Cutting or shearing.Cutting metal materials with technology shearing or sawing.At present,MetalHelper is equiped with CNC laser cutter,which can provide you products with more accurance.
  • Extrusion.It is a process that the material is pushed or drawn through a die of the desired cross-section.MetalHelper has the machine to extrude steel bar,brass bar,or aluminium bar.
  • Punching(or we names it stamping).Punch hole on the metal material.It is a metal forming process with punch machine.MetalHelper has more than 20sets punch machine with different strength.At present,MetalHepler has been equiped with CNC punch machine.
  • Bending.Bending is to process Sheet Metal Stamping to be bent.It can processed by punch,by Hydraulic machines,or by CNC bending maching.Metalhelper are equiped by all above machines
  • Drawing.It is a metalworking process which uses tensile forces to stretch Sheet Metal Stamping. MetalHelper has different machine to do sheet metal drawing or do drawing or wire, bar, and tube.
  • Lathing.Lathes are used in metal spinning, it can be used to shape pottery.At pressent,MetalHelper are equiped with CNC lathe to provide better service for high accurance.
  • Hydraulics Deforming.Hydraulics is more better to deforming a metal product,because it put strength on the metal sheet with slow but big strength.MetalHelper has more than 10sets hydraulic machinese,can help you to process different metal products.
  • Welding.Welding is widly used in the field of Sheet Metal Stamping fabrication.MetalHelper has different welding machine,they are Co2 protected welding,Pot Welding,Line Welding.Especially,from 2009,MetalHelper was equiped with automatic welding robot.Its welding quality is more better,more quick.
  • Assembling.Usually,we help our customer to assmble many different components to be a complete product.Now,we owned two assembling line to help you process assemble task.

 

                                                                                                                                                                                             

Submit drawings for Metal Machining Fabrication,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Machining Fabrication,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. You also can visit  http://www.metalhelper.com to contact Metalhelper company directly for Metal Extrusion Fabrication business

procedures

Request Quotation for Metal Machining Fabrication,Let China metal factory serve for you:

[contact-form-7 id=”19″ title=”Contact form 1″]

Metal Machining Fabrication

Metal Machining Fabrication;Metal Tube Fabrication;Sheet Metal Stamping;CNC milling;Cutting;Bending;Welding and Bonding;Assembling;

Custom Manufacturing Products >>Metal Products Fabricate In China  >> Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining

Die-casting fabrication,aluminum die casting,zinc die casting,brass castings,etc

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 2

Die-casting fabricationCustom Manufacturing Products >>Metal Products Fabricate In China  >> Die-casting fabrication,aluminum die casting,zinc die casting,brass castings,etc

Smartclima joined in  Metalhelper Factory(www.metalhelper.com) in 2010 to start international businss of metal product and process Die-casting fabrication.Metalhelper locates near to Smartclima,it is in a 7,000 sq meters with over 60 employees, many of which have been working together for over 20 years. The services include silk screening, powder coating, painting, plating, welding, machining, assemblies, rack enclosures, and just about anything having to do with metal fabrication.Smartclima is in charge of developing customers and exporting procedures,Metalhelper is in charge of production and fabrication of metal products.Metalhelper strictly control quality of products,and Smartclima monitor and check its quality fulfilling situation. in 2011,with two party`s efforts,we reached more than USD3,000,000 annual sales.
Metal Tube Fabrication

Die-casting fabrication in China–Customize/manufacture Metal Die-casting products

Die casting fabrication means metal casting process that is characterized by forcing molten metal with strong pressure into a mould cavity which is created using two hardened tool steel dies. Most of die castings are made from zinc, copper, aluminium, magnesium, lead, pewter and tin based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

MetalHelper provide die-casting fabrication in China.We are China manufacturers of aluminum castings, magnesium die castings, bronze castings, copper castings,stailess steel casting and zinc castings.

MetalHelper’s die casting foundry in China is able to manufacture low pressure and high pressure die castings specializing in aluminum and magnesium die castings. Low pressure die casting is commonly used for non-critical parts, whereas high pressure castings are used for tight tolerance detailed geometry parts. High pressure die castings can maintain tighter tolerances and more detail than low pressure die casting because the extra pressure pushes the metal into more detailed features in the mold. Aluminum and magnesium die casting in China is very popular due to the high quality and competitive prices.

Magnesium die castings is popular in the electronics and automotive industries because of their light weight, and strong mechanical properties.

Magnesium die castings are perfect choie where weight savings are the primary goal as they are almost as light as plastic. Magnesium die castings are superior over plastics due to improved rigidity, inherent EMI shielding, heat dissipation, durability and the ability to fully recycle. Magnesium die castings are able to provide more detailed and tighter tolerance parts than aluminum die castings.

Our factory in China also offers die castings in zinc, bronze, copper and aluminum alloy castings, with plating, finished machining, polishing and other secondary operations.

Our high pressure die castings have excellent surface finishes that are consistent dimensionally with precision features and minimum draft. We are one stop sourcing for engineered and aluminum die castings, magnesium die castings, zinc castings, brass castings, and copper castings. Die casting alloys are non-ferrous and there are a large number available with a wide range of physical and mechanical properties to cover almost every application a designer might need.

Our die cast parts are made in China to the highest standards and used for many industries including electronics, pumps and valves, propane gas, automotive, aerospace, business and office, construction and medical. Be sure to visit our other metal manufacturing pages for more information on other manufacturing techniques. We offer state of the art die casting production capabilities in China and complete secondary finishing capabilities.

The following photos show you a SMALL PART samples of Metal Die-casting fabrication which we did ago.

  

  

  

MetalHelper can fabricate:

●  Aluminum castings;

●  Magnesium die casting;

●  Bronze casting;

●  Ccopper casting;

●  Stainless steel casting;

●  Zinc casting.

MetalHelper also can do:

● Mold&Toolmaking for metal stamping

● Sheet Metal Stamping

● Metal Sheet cutting,Laser Cutting

● Metal Sheet punching,CNC sheet metal punching

● Metal Sheet bending,CNC sheet metal bending

● Metal Sheet welding,MIG and TIG welding of aluminium, mild steel and stainless steel

● Metal Sheet polishing

● Metal Sheet powdering,Anodizing, Powder Coating and Spray painting

● Fastener Insertion

● Metal product assembling work, including electrical assembly

 

Metal Tube FabricationMetalhelper is a China manufacturer and supplier to process and export Metal Tube Fabrication, we have our own factory to custom producing your metal parts.In 2009,Smartclima joined in it and from that time,Metalhelper started its international business of Metal Tube Fabrication.

Range of materials to fabricate  are from carbon steels, stainless steels, brass, copper, aluminum, etc.Finish surface treating can be power painting,electroplating of chrome/zinc/nickel/tinning plated,anodize, black / colour anodizing,heat treating, polishing, Blackening processing,passivation etc.

MetalHelper`s service is based on the following technology and procedures,Metal fabrication is the building of metal structures by cutting, bending, and assembling processes:

  • Cutting or shearing.Cutting metal materials with technology shearing or sawing.At present,MetalHelper is equiped with CNC laser cutter,which can provide you products with more accurance.
  • Extrusion.It is a process that the material is pushed or drawn through a die of the desired cross-section.MetalHelper has the machine to extrude steel bar,brass bar,or aluminium bar.
  • Punching(or we names it stamping).Punch hole on the metal material.It is a metal forming process with punch machine.MetalHelper has more than 20sets punch machine with different strength.At present,MetalHepler has been equiped with CNC punch machine.
  • Bending.Bending is to process Sheet Metal Stamping to be bent.It can processed by punch,by Hydraulic machines,or by CNC bending maching.Metalhelper are equiped by all above machines
  • Drawing.It is a metalworking process which uses tensile forces to stretch Sheet Metal Stamping. MetalHelper has different machine to do sheet metal drawing or do drawing or wire, bar, and tube.
  • Lathing.Lathes are used in metal spinning, it can be used to shape pottery.At pressent,MetalHelper are equiped with CNC lathe to provide better service for high accurance.
  • Hydraulics Deforming.Hydraulics is more better to deforming a metal product,because it put strength on the metal sheet with slow but big strength.MetalHelper has more than 10sets hydraulic machinese,can help you to process different metal products.
  • Welding.Welding is widly used in the field of Sheet Metal Stamping fabrication.MetalHelper has different welding machine,they are Co2 protected welding,Pot Welding,Line Welding.Especially,from 2009,MetalHelper was equiped with automatic welding robot.Its welding quality is more better,more quick.
  • Assembling.Usually,we help our customer to assmble many different components to be a complete product.Now,we owned two assembling line to help you process assemble task.

 

      

      

      

      

      

      

      

      

                                                                                                                                                                                        

Submit drawings for Die-casting fabrication,Let Metalhelper manufacture it for you.

Let Metalhelper to help you process/manufacture Die-casting fabrication,Please send us the meassage with drawing or sample photo,and tell us your purchased quantity in first order,and then we`ll quote to you. The more details on product you provide,the more quick we can quote. You also can visit  http://www.metalhelper.com to contact Metalhelper company directly for Sheet Metal Stamping business

procedures

Request Quotation for Metal Die-casting fabrication,Let China metal factory serve for you:

[contact-form-7 id=”19″ title=”Contact form 1″]

Die-casting fabricationDie-casting fabrication;Metal Tube Fabrication;Sheet Metal Stamping or Punching;CNC milling;Cutting;Bending;Welding and Bonding;Machining;Assembling;

Custom Manufacturing Products >>Metal Products Fabricate In China  >> Die-casting fabrication,aluminum die casting,zinc die casting,brass castings,etc

Metal Tube Fabrication,Metal Tube Bending,Tube Stamping,Tube Deforming,expanding

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 3

Metal Tube Fabrication

Metal Tube Fabrication

Service&Custom: Metal Tube Fabrication,Tube Bending,Tube deforming

  • Mild steel tube fabrication
  • Stainless steel tube fabrication
  • Aluminium tube fabrication
  • Copper tube fabrication,Brass tube fabrication
  • Metal tube bending & Metal tube deforming(to be Simple or Complicate Structure)
  • Metal Welding(tube to tube;tube to plate;plate to plate).
  • Metal Tube Powder Painting,anodic oxidation or electricplating
  • Including technology of metallic tube stamping,perforating holes,tube flaring, tube end beading,tube end forming, tube expanding, swaging and reducing,parts assembly,ect
  • Metal solid bar or wire is available to be fabricated

Place of origin: China , Service to worldwide.

Want “ Metal Tube Fabrication”?  Click and Inquiry it
Experienced technology & metal tube items

Smartclima,associated MetalHelper factory, fabricates to custom metal tubing cutting, bending, coiling and deforming,not only bends tubing, but also do other operations including tube flaring, tube end beading, expanding, swaging and reducing, machining, welding, brazing, pressure testing and assembly.Can manufacture materials of steel, aluminum,copper, brass, and so on.Our typical size tube is between 1/2 inch O.D. to 3 inches O.D. We handle round, square & retangular tube. The wall thickness can range between 24 gauge to 10 gauge.

Metal Tube Bending,Coil bending and Deforming
Also name pipe bending,Tubular pipe bending.In Smartclima,it is no problem to bend or deform square or round metal tube to a desired degree or radius. To bend a smooth and good tube requires much experience of hand-made and auto-made,it requires the worker have extensive and expertise. In Smartclima,we can provide you best bending service with abundant experience and full bend dies and automatic bending tools that would be served to your customed application.

Metal Tube Tapering and Swaging
If you want to custom a metal to fit in the other matal part,maybe,we can be your best partner. Smartclima take advantage of a complete range of spectrum tooling and dies to manufacture and fabricate as many as tube tapering and swaging.As you know,Swaging metal tube means to expand metal tube`s outside diameter,and tapering a tube means to reduce the tube`s outside diameter. The skilled workers and experienced Quality Checking Engineers in Smartclima are capable to provide optimum fit and function to ensure your pieces meet your requirements.

Metal tube Piercing,perforating,flaring and Notching
If you want your metal tube to remove pieces,if you want to flare the edge of tube,then we can help you to fabricate it. Smartclima has different tons mechincal punch pressing machines to pierce,perforate,flare,notch, or any other types to remove metal pieces on tubes.

Metal tube end forming
Fabrication on the end of tube or pipe,including expansion,chamfer,tube stop beading,double bead,round roll over,end reduction with transition,end expansion with transition,threaded expansion,flanged tubing,radius groove,beading,machined barbs,spherical closed end,conical flare,threaded reduction,swage reduction,expansion with internal threaded,reduction with shoulder,F1807 PEX

Stamping Metal Tube
Myabe some tubes need to be stamped to fabricate it from a simple design to a complicated forms,like notching,sealing…Smartclima have a range of stamping facilities and machines to get a desired processing forms.

Metal Tube Powder Painting,anodic oxidation or electricplating
Most of mild steel tubes and some aluminiium tubes need to be painted with plastic powder in order to protect it from corrosionm,and some tubes will require anodic oxidation or electricplating.All these surface process can be done in Smartclima.We have a fully automatic powder painting line to fabricate powder painting ob metal products.

Assemble Metal Parts and Metal tubes
Beside just providing the service of tube fabrication, we also can help you do assembly service,to reduce your labor costs and expense by our precision-assembly services.Assembly and integration parts can be metal,plastic or rubber.

The following photos show you a SMALL PART of Metal Tube Fabrication samples which we did ago.

  

  

  

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 4 Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 5 Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 6

complex-bending tube-fabrication-1 tube-fabrication-2

We can fabricate the following types:

●  Mild Steel tube/pipe,including round and rectangle tube;

●  Stainless Steel tube/pipe,including round and rectangle tube;

●  Copper tube/pipe;

●  Brass tube/pipe;

●  Aluminium tube/pipe;

●  Metal solid bars or wires;

Metal Tube FabricationSmartclima is a China manufacturer and supplier to process and export Metal Tube Fabrication, we have our own factory to custom producing your metal parts.Range of materials to fabricate  are from carbon steels, stainless steels, brass, copper, aluminum, etc.Finish surface treating can be power painting,electroplating of chrome/zinc/nickel/tinning plated,anodize, black / colour anodizing,heat treating, polishing, Blackening processing,passivation etc.

Our service is based on the following technology and procedures,Metal Tube fabrication is the building of metal structures by cutting, bending, and assembling processes:

  • Tube Cutting or shearing.Cutting metal materials with technology shearing or sawing.At present,MetalHelper is equiped with CNC laser cutter,which can provide you products with more accurance.
  • Punching(or we names it stamping).Punch hole on the metal material.It is a metal forming process with punch machine.MetalHelper has more than 20sets punch machine with different strength.At present,MetalHepler has been equiped with CNC punch machine.
  • Bending.Bending is to process Sheet Metal Stamping to be bent.It can processed by punch,by Hydraulic machines,or by CNC bending maching.Metalhelper are equiped by all above machines
  • Drawing.It is a metalworking process which uses tensile forces to stretch Sheet Metal Stamping. MetalHelper has different machine to do sheet metal drawing or do drawing or wire, bar, and tube.
  • Lathing.Lathes are used in metal spinning, it can be used to shape pottery.At pressent,MetalHelper are equiped with CNC lathe to provide better service for high accurance.
  • Hydraulics Deforming.Hydraulics is more better to deforming a metal product,because it put strength on the metal sheet with slow but big strength.MetalHelper has more than 10sets hydraulic machinese,can help you to process different metal products.
  • Welding.Welding is widly used in the field of Sheet Metal Stamping fabrication.MetalHelper has different welding machine,they are Co2 protected welding,Pot Welding,Line Welding.Especially,from 2009,MetalHelper was equiped with automatic welding robot.Its welding quality is more better,more quick.
  • Assembling.Usually,we help our customer to assmble many different components to be a complete product.Now,we owned two assembling line to help you process assemble task.

Metal Tube Cutting,Pipe Cutting,Solid Bar Cutting,Automatically Cutting,No One Guarding,High precision

Automatically Tube Cutting

Metal Tube Stamping,Punching Holes,Tube Reducing,Tube Flaring,Tube Centered Stamped

Tube Stamping

Metal Tube Simple Bending,Tube U bending,Different metal tube/pipe bending

tube-bending-machines

Metal Tube Complicated Deforming,Can be deformed to be many complicated shapes and Structures

tube deforming machines

Metal Welding,Can do tube to tube welding,tube to plate welding;plate to plate welding;

robot-welding

Metal Tube Powder Coating,can be painted with different colors

Metal-tube-Powder_Coating

General knowledge on “Metal Tube” for fabrication

The metal tube which can be fabricate include Carbnon steel tube,Stainless steel tube,Aluminium tube,Copper Tube,and other metallic tube. In this charter,mainly introduce general knowledge on carbon steel tube.

Generally, the cabon steel tube to be fabricated in the field of industry can be devided welded tube and seamless tube.

Welded tube/pipe refers to a steel strip or plate bending round, square and other shapes and then welded together,the surface has a jointed seal. Welded tube is made from steel sheet or belt steel. Bydifferent welding processes,it can be divided into the arc welding tube/pipe, high-frequency or low frequency electric resistance welded tube, gas tube, stove tube, Bundy tube ,and so on.According to the shape of welding,can be divided to
Longitudinal tube and spiral welded tube .Generally,they are made with ordinary carbon steel Q235, Q235F, Q195 and ordinary low-alloy structural steel 16Mn welded, used for a low pressure fluid delivery.

Seamless tube/pipe is a pipe that with hollow section, no seam on the around surface.
It is usually made with carbon steel 10,20,30,35,45, such as high-quality carbon steel 16Mn, 5MnV low-alloy structural steel or 40Cr, 30CrMnSi, 45Mn2,40MnB and other structural steel hot-rolled or cold-rolled steel. 10,20 and other low-carbon steel seamless pipe is mainly used for fluid pipes. Seamless 45,40Cr etc. made of carbon steel used to manufacture mechanical parts, such as cars, tractors and the force components. General seamless pipe to ensure the strength and flattening test. Hot-rolled steel hot-rolled state or heat treatment delivery; cold to hot to heat treatment delivery. Low-pressure boiler seamless pipe: for the manufacture of a variety of low and medium pressure boiler superheated steam pipes, boiling water pipes, water wall tubes and superheated steam locomotive boiler tubes, opium pipe, small pipe and brick arch tubes.
(Dial) with high-quality carbon structural steel seamless hot-rolled or cold-rolled. Steel 10,20 is mainly used, in addition to chemical composition and mechanical properties of outside pressure to do testing, crimping, flaring, flattening and other tests. State of delivery hot rolled, cold-rolled (allocated) to heat treatment delivery.

According to the different production methods,the seamless tube can be divided into hot-rolled tubes, cold-rolled, cold drawn tubes, squeeze tubes:
1.1, hot-rolled seamless tube generally automatic pipe mill production. Solid tube defects after inspection and clear surface, cut into desired length, end to end in the perforated tube centering surface, and then sent to the furnace heating, perforation on the puncher. While continuing to rotate and move forward in the perforation, in the role of head of the roll and, gradually forming a cavity inside the tube, called capillary. Continue rolling and then sent to the automatic rolling machine. Finally, after all the whole entire thickness of both, the sizing mill sizing, to specifications. The use of continuous production of hot-rolled seamless steel pipe mill is more advanced methods.
1.2 putting up get smaller size and better quality seamless, must be cold-rolled, cold drawn or a combination of the two. Cold rolled usually the two-roll mill, steel pipe in the hole section becomes circular hole slot and does not move the cone head composed of rolling. Drawing is usually performed on the 0.5 ~ 100T single chain or double chain drawing machine.
1.3, the upcoming heating extrusion good squeeze tube placed in a sealed cylinder, piercing rod and rod movement squeeze together to make the extrusion die extrusion from the smaller hole. This method can produce smaller diameter steel pipe.

According to the different materials,the metal tube for fabrication Carbon steel tube,stainless steel tube,copper or brass tube,aluminium tube,they are including hollow tubes/pipes and solid bars.

What is the difference between tube & pipe material? Tube fabrication material is straight forward. Tube is usually used for store fixtures or structures where you want the measurement to be on the outside. Tube is defined and measured by the OD or outside diameter. The strength of the tube or pipe is defined by the wall thickness. Tube bending and forming is most consistent than pipe because the OD tolerance is more consistent and that is how a bending is set-up, to the outside dimensions of the tube or pipe. Pipe manufacturers make sure that the ID is the most consistent feature of pipe because fliuds or other objects are normally inside.

Submit drawings for Metal Tube Fabrication,Let Metalhelper manufacture it for you.

business procedures for metal tube fabrication

Request Quotation for Metal Tube Fabrication,Let China metal factory serve for you:

[contact-form-7 id=”19″ title=”Contact form 1″]

Metal Tube FabricationCustom Manufacturing Products >>Metal Products Fabricate In China  >> Metal Tube Fabrication,Tube bending,forming,expanding

Sheet Metal Fabrication

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 7

sheet-metal-fabrication
Custom-Sheet-Metal-products

Sheet Metal Fabrication,Stamping, Shearing, Cutting,Bending,Deforming, Welding…

Short Description:  Sheet metal fabrication means to use pressing equipments to either coin or air-bend metal sheet into different forms.The sheet can be carbon steel sheet,stainless sheet,aluminium sheet and copper sheet.
-Laser Metal Cutting
-Sheet Metal Punching&Stamping
-Fastener Standing&Insertion
-Metal Sheet folding,bending and deforming
-CNC Lathing&Machining
-MIG and TIG welding of aluminium, mild steel and stainless steel
-Anodizing, Powder Painting Coating and electric-plating
-Associated Assembly work, including electrical assembly

Place of Origin: China, Service to worldwide customers.

Want “Sheet Metal Fabrication”? Inquiry or Order it!
 Experienced products made with technology of Sheet Metal Fabrication

Our service is based on the following technology and procedures,Sheet Metal Fabrication is the building of metal structures by staming,cutting, bending,deforming and assembling processes:

  • Cutting or shearing.Cutting metal materials with technology shearing or sawing.At present,MetalHelper is equiped with CNC laser cutter,which can provide you products with more accurance.
  • Extrusion.It is a process that the material is pushed or drawn through a die of the desired cross-section.MetalHelper has the machine to extrude steel bar,brass bar,or aluminium bar.
  • Punching(or we names it stamping).Punch hole on the metal material.It is a metal forming process with punch machine.MetalHelper has more than 20sets punch machine with different strength.At present,MetalHepler has been equiped with CNC punch machine.
  • Bending.Bending is to process Sheet Metal Stamping to be bent.It can processed by punch,by Hydraulic machines,or by CNC bending maching.Metalhelper are equiped by all above machines
  • Deep Drawing.It is a metalworking process which uses tensile forces to stretch Sheet Metal Stamping. MetalHelper has different machine to do sheet metal drawing or do drawing or wire, bar, and tube.
  • Lathing.Lathes are used in metal spinning, it can be used to shape pottery.At pressent,MetalHelper are equiped with CNC lathe to provide better service for high accurance.
  • Hydraulics Deforming.Hydraulics is more better to deforming a metal product,because it put strength on the metal sheet with slow but big strength.MetalHelper has more than 10sets hydraulic machinese,can help you to process different metal products.
  • Welding.Welding is widly used in the field of Sheet Metal Stamping fabrication.MetalHelper has different welding machine,they are Co2 protected welding,Pot Welding,Line Welding.Especially,from 2009,MetalHelper was equiped with automatic welding robot.Its welding quality is more better,more quick.
  • Metal product Powder Painting,anodic oxidation or electricplating.Most of mild steel priducts and some aluminium items need to be painted with plastic powder in order to protect it from corrosionm,and some sheet metallic products will require anodic oxidation or electricplating.All these surface process can be done in Smartclima.We have a fully automatic powder painting line to fabricate powder painting on metal products.
  • Assembling.Usually,we help our customer to assmble many different components to be a complete product.Now,we owned two assembling line to help you process assemble task.

The following photos show you a SMALL PART of Metal Sheet Fabrication samples which we did ago.

Sheet Metal Stamping parts Sheet Metal bending parts CNC Punching sheet

hardware parts metal bracket mount metal sheet deep-drawing products

Sheet Metal Stamping partssheet metal deforming part stainless steel flanges and stamping

stainless steel deep drawing perforated sheet metal Sheet Metal Fabrication

sheet-metal-products1 galvanized sheet metal stamping and bending sheet shell for home appliance

Sheet Metal bending Sheet Metal case and cabinetsSheet Metal assembled

The most popular metal product made with sheet metal technology are:Metal Cabinet,Enclosure,Chassis,Box;Metal Bracket,Support,Mount,Shelf;Perforating metal panel, Piercing metal plate;Flanges,Connecting pieces… …

  Main Equipments for Sheet Metal Fabrication


Laser Cutting Service

Metalhelper is equiped with laser cutting machine. Coupled with heavy plate capabilities and certified welding services, we are proud to bring you good service to custom sheet metal fabrication. From high volume production to prototypes, no job is too big or too small. If you have sample or drawing which want to be customed to produce metal products,just send it to us,we`ll study it and quote to you.Providing complete solution for high quality custom sheet metal fabrication, assembly and finishing. We take pride in working closely with our customers in order to provide the highest level of service.


Sheel metal laser custting

Metalhelper is equiped with laser cutting machine. Coupled with heavy plate capabilities and certified welding services, we are proud to bring you good service to custom sheet metal fabrication. From high volume production to prototypes, no job is too big or too small. If you have sample or drawing which want to be customed to produce metal products,just send it to us,we`ll study it and quote to you.Providing complete solution for high quality custom sheet metal fabrication, assembly and finishing. We take pride in working closely with our customers in order to provide the highest level of service.


CNC Sheet Metal Fabrication

Metalhelper is equiped with CNC punching machine which is utilizing computer to control machine to process stamping on workpiece.CNC is the latest equipment available in the industry, such as water jet, laser and other cutting edge technology. Coupled with heavy plate capabilities and certified welding services, we are proud to bring you good service to custom sheet metal fabrication. From high volume production to prototypes, no job is too big or too small. If you have sample or drawing which want to be customed to produce metal products,just send it to us,we`ll study it and quote to you.Providing complete solution for high quality custom sheet metal fabrication, assembly and finishing. We take pride in working closely with our customers in order to provide the highest level of service.

 

 

Mechanical automatic Sheet Metal Stamping

Metalhelper is equiped with Mechanical automatic Stamping machine which is utilizing fixed program to process sheet metal punching or deep drawing or forming on metal workpiece.Mechanical automatic Stamping  is the updated  technology from traditional punching technology.Automatic Stamping is more widely used in todays industrybecause of its high effience and less worker cost.Usually,it can save 80% worker cost,compared with traditional punching machine. Coupled with heavy plate capabilities and certified welding services, we are proud to bring you good service to custom sheet metal fabrication. From high volume production to prototypes, no job is too big or too small. If you have sample or drawing which want to be customed to produce metal products,just send it to us,we`ll study it and quote to you.Providing complete solution for high quality custom sheet metal fabrication, assembly and finishing. We take pride in working closely with our customers in order to provide the highest level of service.

 

develop sheet metal product mold traditional stamping equipment mechanical Punching machine

laser-cutting sheet metal CNC-Punching steel plate CNC-bending sheet metal products

automatic punching and stamping Sheet Metal Fabrication spreading and cutting sheet deep drawing and deforming

welding robot is working automatic powder painting line powder painting on metal products

pulling-test rust corrosion performance test electric plate thickness-test

 General Knowledge on “Sheet Metal Fabrication”

Sheet Metal Fabrication is based on the difference sheetmetal structure, process may vary, but the total does not exceed the following points.

1, Sheet Metal Fabrication–cutting: cutting a variety of ways, there are several ways
①. Scissors: Scissors cut using a simple strip materials and parts, it is primarily for blanking forming mold preparation and processing, low cost, accuracy of less than 0.2, but can only process nonporous no chamfered strip or block material.
②. Punch: Punch is the use of one or more steps in the flat pieces of sheet metal stamping parts will commence after forming various shapes of materials and parts, the advantage of cost and shorter, high efficiency, high precision, low cost, suitable for mass production, but to design the mold.
③. NC CNC cutting, the first to be prepared when cutting CNC machining NC program, use programming software, an expanded view of the preparation will be drawn into the NC machine tools pull a few recognizable program, let knife punching each step on the plate according to these programs Frame shape flat pieces, but its structure by the tool structure actions, low cost, precision 0.15.
④. Under the laser material, the use of laser-cut way, in large flat shape of the structure will be cut out of their flat, with NC laser cutting, like the need to write programs that can be flat pieces of a variety of complex shapes, high cost, accuracy to 0.1 .
⑤. Sawing: mainly used under aluminum, square tube, showing the pipe, rod material and the like, low cost, low accuracy.
2. Sheet Metal Fabrication–Fitter: sink hole, tapping, reaming, drilling
Countersink angle is generally 120 ℃, for pop rivets, 90 ℃ for countersunk screws, tapping Inch Bottom.
3.Sheet Metal Fabrication– Flanging: also known as pumping hole, turn the hole is on a smaller base hole pumped into a slightly larger hole, and then tapping, mainly with relatively thin thickness of sheet metal processing, increase its strength and number of threads avoid slip teeth, generally used for relatively thin thickness, its shallow hole flanging normal week, unchanged thickness, allowing a thinner thickness of 30-40% higher than the normal height and large available flanging 40- 60% of the height, with extruded thin 50%, may be the largest flange height, when the plate thickness is large, such as 2.0, 2.5, and above the plate thickness, can be directly tapping.
4. Sheet Metal Fabrication–Punch: The use of mold forming manufacturing processes, there are punching, Cutaway, blanking, punching convex hull (bump), red tear, pumping holes, forming presses and other processing methods are generally processed, the processing need to have appropriate mold to complete the operation, such as punching blanking die, the convex hull mold, tearing mode, pumping hole mold, molding, etc., the main attention to the location of the operation, direction.
5. Sheet Metal Fabrication–Clinching: riveted on this company, there are rivet nuts, screws, captive, etc., which are riveted by a hydraulic press machine, or to complete the operation, which was riveted to the sheet metal parts, as well as up riveting way, the need to pay attention to direction.
6. Sheet Metal Fabrication–Bending and Deforming; bending the plate member is a 2D, 3D folded parts. Its processing requires folding bed and the corresponding bending mold is completed, it also has some bending sequence, the principle is under the knife does not interfere in the first fold, will produce interference after the break.
7.Sheet Metal Fabrication– Welding:
① classification:  fusion welding: welding, CO2 welding, gas welding, manual welding;pressure welding: welding, butt welding, soldering hit;Brazing: electric welding chromium, copper
② welding:  CO2 gas shielded arc welding;TIG welding; spot welding;robot welding
Selection of welding methods are based on actual requirements and the material may be, in general, CO2 gas shielded arc welding classes for welding iron daub; welding for stainless steel, the aluminum type welding, robotic welding, can save time, improve efficiency and welding quality, reduce the intensity.
③ welding symbols: Δ fillet, Д, I type welding, V-weld, unilateral V-weld (V) with a blunt edge V-weld (V), spot welding (O), plug welding or groove weld (Π) curling welding (χ), with a blunt edge unilateral V-weld (V), U type of ribbon blunt with blunt J-welding, welding back, every weld
④ arrow lines and connectors
⑤ welding deletion and its preventive measures fail
Spot welding: strong enough to play bump imposed welding area
CO2 welding: high productivity, low energy consumption, low cost, strong anti-rust capability
TIG: melting depth, welding speed is slow, inefficient, high production costs, with the clip tungsten defects, but with the advantage of a better quality of welding can weld metals, such as aluminum, copper and magnesium.
⑥ welding deformation reasons: lack of preparation prior to welding, an additional clamp
Adverse improve the process of welding jig
Welding sequence bad
⑦ welding deformation effect Dharma:
Flame effect Dhamma
Vibration Method
Hammer

Commen steel sheet for Sheet Metal Fabrication:

1. Galvanized steel SPCC
SECC substrates for general cold rolled steel coils, galvanized in a continuous production line after degreasing, pickling, electroplating and various post-treatment process, it becomes galvanized products. SECC only has the mechanical properties of cold-rolled steel sheet and approximate general workability, and has excellent corrosion resistance and decorative appearance. Has great competitive and substitutes on electronics, home appliances and furniture markets. For example, the widespread use of computer chassis is SPCC.
2. Ordinary SPCC cold rolled sheet
SPCC refers to the continuous cold rolling mill rolling ingot through a desired thickness steel roll or sheet material. SPCC surface without any protection, exposure to easily oxidized in air, oxidation speed, especially in humid environments, appear dark red rust, in the use of the surface to be painted, plated, or other protection.
⒊ hot-dip galvanized steel SGCC
Hot-dip galvanized steel coil refers to semi-finished products after the hot pickling or cold, after cleaning, annealing temperature of about 460 ° C immersed in molten zinc bath, leaving the steel coated with zinc layer, and then quenched leveling and chemical treatment is made. SGCC material material harder than the SECC, ductility (avoid deep drawing design), zinc layer is thick, welded poor.
4. Stainless steel SUS304
One of the most widely used stainless steel, because it contains Ni (nickel) so than containing Cr (chromium) steel richer corrosion resistance, heat resistance, and has a very good mechanical properties, non-hardening heat treatment, there is no flexibility.
5. Stainless steel SUS301
(Cr) Cr content lower than the SUS304, corrosion resistance is poor, but after punching in the cold to get a good tension and hardness, good elasticity, and more for shrapnel springs and anti-EMI.

Submit drawings for your Sheet Metal Fabrication products,Let Smartclima manufacture it for you

Sheet Metal Fabrication procedures

Request Quotation for Sheet Metal Fabrication,Let China metal factory serve for you:

[contact-form-7 id=”19″ title=”Contact form 1″] Sheet Metal FabricationCustom Manufacturing Products >>Metal Products Fabricate>> Sheet Metal Fabrication,Sheet Metal Stamping,Sheet Metal Bending,Deep Drawing,Laser Cutting,CNC punching

Titanium Coil in shell Heat Exchanger

Titanium Coil in shell Heat Exchanger

HVAC Parts >>Refrigerating Parts & Heating Elements>>Heat Exchangers>>  Titanium Coil in shell Heat Exchanger

Titanium Coil in shell Heat Exchanger

Item: Titanium Coil in shell Heat Exchanger,Tube shell type Titanium Coil heat exchanger

Short Description: High quality titanium tube coil heat exchanger with PVC plastic shell tube, has performance of corrosion resistant,.It is generally used for seafood, freshwater and seawater cooling & heating (which can be included in the titanium evaporator titanium electric heating rods). Titanium evaporator specifications lists from 1/2HP to 60HP.

Materials:Tube coil is made from titanium,brass fittings,and outer shell is made from PVC.

Important Features: usually used in the air conditioner or heat exchanging system for seafood, freshwater and seawater cooling & heating,used as evaporator or condenser.

Size/Dimension:1HP,1.5HP,2HP,3HP,4HP,5HP,10HP,15HP,20HP,25HP…9000BTU,120BTU,15000BTU,18000BTU,… …

Place of origin: China , Sell to worldwide.

Order or Inquiry on “Titanium Coil in shell Heat Exchanger
Models & Details for “Titanium Coil in shell Heat Exchanger”

Advantage :

  • Water side:
    • With high pressure resistance PVC shell tube for body and PVC plate for up and down cover
    • Green material: afe for environment
  • Refrigerant side:
    • With titanium tube bending into coil
    • Strong anti-corrosion
    • Widely used in the sea water and some chemical acid
    • Can solve the problem of the corrosion of the copper material
    • Its surface is not easy for oxidation
  • Features:1. Made by top titanium tube, with good resistance ability.2. Compact design, with high heat transfer efficiency.3. Working temperature: 0°C~50°C4. Can bear 1.5kgf/cm25. Range from 0.5hp~60hp6. Pass two times pressure testing and leakage testing.7. Can produce base on your design and requirement.
  • Usage:Titanium Coil Heat Exchanger are always used in pool system heating with heat pump.

titanium coil evaporator heat exchanger straight type 02 titanium coil evaporator heat exchanger straight type 01 titanium evaporator coil in shell elbow type 01 titanium evaporator coil in shell elbow type 02 titanium coil evaporator in plastic shell horizontal type 01 titanium coil evaporator in plastic shell horizontal type 02

The following type is usually to heat swimming pool with heat pump machines:

titanium coil heat exchanger for swimming pool 01 titanium coil heat exchanger for swimming pool 02 titanium coil in shell heat exchanger for swimming pool 03

Buying guide to “Titanium Coil in shell Heat Exchanger ”
  • The item  is available for retail and wholesale;
  • The item takes large packing dimension,therefore,takes much volume weight.The place of origin is in China,when you buy one or two,please consider freight(by air or by sea) into the cost;
  • Accept bulk order with Container delivery;
  • Please contact us to email: [email protected]
General Knowledge on “Titanium tube”

Titanium-tubeTitanium tube is light weight, high strength, excellent mechanical properties. It is widely used in heat exchange equipment, such as a tube heat exchangers, plate heat exchanger tube, snake tube heat exchangers, condensers, evaporators and transportation pipelines.
Titanium is a new type of metal, and the performance of the carbon-containing titanium impurity content of nitrogen, hydrogen, oxygen and so on, the most pure titanium iodide impurities is not more than 0.1%, but its low strength, high ductility. 99.5% for the performance of industrial pure titanium: density ρ = 4.5g / cm3, a melting point of 1725 ℃, thermal conductivity λ = 15.24W / (mK), tensile strength σb = 539MPa, elongation δ = 25%, necking rate ψ = 25%, the elastic modulus E = 1.078 × 105MPa, the hardness HB195. Detailed performance titanium tube as follows:
(1) high specific strength
The density of titanium is generally about 4.5g / cm3, only 60% of steel, titanium’s strength was close to the strength of ordinary steel, some high-strength titanium alloy structural strength than a lot of steel. Therefore, the ratio of titanium alloy strength (strength / density) is much larger than other metallic structural materials, see Table 7-1, can be made out of high unit strength, rigidity, lightweight parts and components. Currently aircraft engine components, skeleton, skin, so the use of titanium fasteners and landing gear.
(2) high thermal strength
Temperature hundreds of degrees higher than aluminum, at moderate temperatures can still maintain the desired strength, long-term work at a temperature of 450 ~ 500 ℃ of these two types of titanium in the range of 150 ℃ ~ 500 ℃ still very high strength, and aluminum at 150 ℃ decreased significantly when compared strength. Titanium’s operating temperature up to 500 ℃, aluminum is below 200 ℃.
(3) corrosion resistance
Titanium work in humid atmosphere and seawater, which is far superior corrosion resistance of stainless steel; for pitting, etching, stress corrosion resistance is particularly strong; alkali, chloride, chlorine organic materials, nitric acid, sulfuric acid and so it has excellent corrosion resistance. However, the corrosion resistance of titanium with a reduction of oxygen and chromium salts medium is poor. Commonly used in seafood brackish water cooling, heating heat exchanger (which can be included on titanium electric heating rods in titanium evaporator).
(4) good low temperature performance
Titanium alloys at low and ultra-low temperature, retain their mechanical properties. Low temperature performance, low interstitial elements of titanium, such as TA7, at -253 ℃ can maintain a certain degree of plasticity. Thus, titanium is also an important low temperature structural materials.
(5) The chemical activity of large
Chemical activity of titanium is large, a strong chemical reaction with atmospheric O, N, H, CO, CO2, water vapor, ammonia and the like. Carbon content greater than 0.2%, it will form a hard TiC in titanium alloys; the temperature is high, and the role of N will form TiN hard surface; above 600 ℃, high hardness of hardened layer of titanium absorbs oxygen is formed ; hydrogen content increased, brittle layer will form. Absorbing gas generated brittle surface layer depth of up to 0.1 ~ 0.15 mm, the degree of hardening of 20% to 30%. Titanium is also large chemical affinity, easy and sticking friction surface.
(6) thermal conductivity, small elastic modulus
Thermal conductivity of titanium λ = 15.24W / (mK) approximately 1/4 of nickel, iron 1/5, 1/14 of aluminum, while the thermal conductivity of various titanium decreased by 50% than the thermal conductivity of titanium. The elastic modulus of about 1/2 of titanium alloy steel, so the poor rigidity, deformation, not making slender rod and thin-walled parts, cutting the amount of the machined surface rebound large, about 2 to 3 stainless steel times, causing intense friction of tool flank, adhesion, adhesive wear.

Titanium-Coil-Heat-ExchangerCoil-In-Shell-Heat-Exchanger

HVAC Parts >>Refrigerating Parts & Heating Elements>>Heat Exchangers>>  Titanium Coil in shell Heat Exchanger

Copper tube coil immersion heat exchanger

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 8

HVAC Parts >>Refrigerating Parts >>Heat exchangers>>tube coil immersion heat exchanger >>Copper tube coil immersion heat exchanger

Copper tube coil immersion heat exchanger

Item:Copper tube coil immersion heat exchanger,custom heat exchanger copper tubing coil

Short Description: Copper Coil tube type heat exchanger,also called copper Spiral heat exchanger, is a serpentine heat exchanger, typically consists by a copper tube which is bent as needed into a desired shape, such as circular, spiral, and the long serpentine. Sometimes,double copper tubes are bent in parallel in order to get better performance.At the both ends,usually are welded with brass joints.It was the first appearance of a heat transfer equipment, simple structure, easy operation.The main advantage is very high heat exchanging efficient. Usually used as immersion heat exchanger.

Custom various of Copper tube coil immersion heat exchanger

Material: Copper tube (available for aluminium tube or stainless steel tube depending on your requirement);

Min. order: 1 unit

Place of origin: China

Order or Inquiry on “Copper tube coil immersion heat exchanger”
Experienced “Copper tube coil immersion heat exchanger”

Product Features:

  • Made from one copper tube;Parallel two tubes for coiling are also available;
  • Also available on Aluminium Tube or Stainless steel Tube.
  • Excellent heat exchanging performance;Compact and neat design with high thermal transfer performance;
  • Good corrosion resistance, biofouling resistance, maximum allowable stress and internal pressure, tensile strength, yield strength, high melting point, alloyability, easy to fabricate, and easy to weld.
  • Available for  circular, spiral, and the long serpentine;
  • Finned tube is also working;
  • Available for various dimensions;
  • Can be welded with brass joints;
  • All items are performed full testing before delivery.
  • Accept min. order: 1 unit

Copper tubing sprial coil immersion heat exchanger was always used to transfering energy. It has better efficientce than shell or tube exchangers for low flow rates. Because of its simple and easy design and construction,and also low price and easy to clean.

heat-exchanger-copper-tube-coilCopper tube immersion coil heat exchangercopper-coil-heat-exchanger

Some samples we experienced,they are only a small part we made ago.

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Buying Guide to “Copper tube coil immersion heat exchanger”
  • The heat exchanger accept customized production;
  • The place of origin is in China,when you buy one or a small quantity,please consider international air freight as cost;
  • Accept bulk order with Container delivery;
  • More types of Heat Exchanger are not displayed on the web.If the item above doesn`t meet your requirement,please contact us to email: [email protected] ,we can supply a favourite item you need.
General Knowledge on “Copper tube coil immersion heat exchanger”

The material of copper,used in heat exchanger,has much excellent performance for thermal transmission. First of all, copper was top good heating conductor and has excellent heat conductivity,which permit thermal to transmit fastly.The second factor, copper has good performance of corrosion resistance and biofouling resistance, which performance permit stress and internal pressure, high melting point, easy to weld together. The third factory for copper to use as heat exchanger is its healthy,permitting to contact food and water directly,without harm to people.

Copper tube coil immersion heat exchanger/Stainless Steel coil immersion heat exchanger  is used to transfer heat in a wide variety operating conditions. coil immersion heat exchanger is more efficient than shell and tube exchangers for low flow rates. Due to their simple construction they are low in price and convenient to clean on the shell side. Thermal efficiency approximates that a true countercurrent flow type exchanger. Condenserors are used for condensation vapours cooling liquids. Condensers are made by fusing number parallel coils in a glass shell. Copper tube coil immersion heat exchanger is artificial to special requirements as to dimensional tolerances, finish and tempers for use in condensers and heat exchangers. Copper heat exchanger tubes are normally supplied in straight length in annealed half hard temper. It is not only have the stiff tolerances the most dependable dimensions throughout the tube length. The tube surface is clean both inside. Coils are made in different diameters using tubes different bores.

Finned U Tube Air Cooled Heat Exchanger

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 9

Home>>Refrigerating Parts & Heating Elements>>Heat Exchangers>>Finned U Tube Air Cooled Heat Exchanger,for liquid and air heat exchaning

Finned U Tube Air Cooled Heat Exchanger with fan installation frame

Item:Finned U Tube Air Cooled Heat Exchanger,for liquid and air heat exchaning

Brief Description: Finned U Tube Air Cooled Heat Exchanger with or without fan motor.

Features: aluminium fins and copper tube,high-quality fan motor with long service life.

Models: See below instruction.

Place of origin: China , Sell to worldwide.

Order or Inquiry on “Finned U Tube Air Cooled Heat Exchanger

 

Models:  Finned U Tube Air Cooled Heat Exchanger with fan installation frame,no installed fan unit

Finned U Tube Air Cooled Heat Exchanger with fan installation frame Finned Tube Air Cooled Heat Exchanger with fan installation frame

Models:  Finned U Tube Air Cooled Heat Exchanger system with fan unit installed

Finned Tube Air Cooled Heat Exchanger system with fan unitFinned Tube Air Cooled Heat Exchanger system with fan unit

Models for Finned U Tube Air Cooled Heat Exchanger: (Can be installed with fan unit, or no fan unit).

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 10

Dimension for Finned U Tube Air Cooled Heat Exchanger:

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 11

Note: we can supply products as per customized samples or drawing.

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 12 Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 13 Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 14 Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 15

General knowledge on “Finned U Tube Air Cooled Heat Exchanger system”

It is made up of condensing fin, axial blower and framework. Product has high quality with competitive price .

1. Frame material choice : copper , aluminum ,galvanized plate

2. aluminum foil: hydrophilic or bare

3. fin type: louver fin or flat fin  or corrugated fin

4. suitable for R134A, R22, R404A, R407C refrigerant and so on

5. voltage: 120VDC or 220V/1/50HZ and 380V/3/50HZ or other types.

6. different alternative condensing fans available: shaded pole or outer rotor fan motor.

7.did gas examination under 3.0Mpa air pressure to ensure the tightness.

8.widely used in refrigeration industry, cold room and other cooling system.

9. we can supply products as per customized samples or drawing.

10.producing procedure: tube bending, punching fin, expanding, digressing, drying,welding, leakage test, bending, inspection, packing

Home>>Refrigerating Parts & Heating Elements>>Heat Exchangers>>Finned U Tube Air Cooled Heat Exchanger,for liquid and air heat exchaning

Solar PVT Panel

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 16

Solar PVT Panel
PV-Panel-banner1Solar-Thermo-Devices1Solar-PVT-Panel2Solar ventilation banner1Solar air conditioner banner1 

HVAC Parts >> Solar Utilizing >>Solar PVT Panel

We are proud to introduce the  Solar PVT Panel to its line of high quality, solar energy products. Its revolutionary design combines photovoltaic energy generation with thermal heating capabilities in one powerful, cost effective module.Solar PVT Panel-Hybrid Solar Photovoltaic and Solar Thermo into a panel,producing electricity effectivly and warm water at same time in a panel with 0 cost.It stands the developing trend of future solar PV panels.

Solar PVT Panel

Smartclima Solar PVT Panel(Photovoltaic Thermal panels), have PV panels on top of a flat thermal module that captures the superheated air and either turns it into hot water, or flows the warmed air through the house for heating.Its revolutionary design combines photovoltaic energy generation with thermal heating capabilities in one powerful, cost effective module.It require an attic space with a south facing sloped roof.

The  panel delivers substantially higher efficiencies compared to other PV panels. A PV panel’s performance can be degraded when subjected to extremes in operating temperature. But our Solar PVT panel eliminates this problem through the use of an integrated aluminium heat exchanger with a water/glycol mix. This heating exchange capability can effectively cool or warm the solar cells equally when needed, keeping the module’s temperature at a constant 35℃. At this temperature yield reductions due to excessive heat in the summer are prevented, improving the system’s electrical output by 15-20% compared to standard PV panels. During the winter, heated water can be pumped through the module quickly melting away snow and exposing the modules to sunlight, ensuring uninterrupted power generation.

solar-PVT-Panel-structure-6

Background & Principle

Typical PV modules have a solar conversion efficiency up to 15%. What happens to the rest of the sun’s energy that shines on the panels? Most of it is converted into heat energy, which normally is lost and provides no value to the system owner. As well, the heat build-up behind PV modules reduces the electrical output by 0.4-0.5% for every 1°C above its rated output temperature, which is 25°C (77°F). For every 1°C (1.8°F) above 25°C, the electrical output drops by 0.4 to 0.5 percent. A typical rooftop PV array may measure 55 to 75°C (131 to 167°F), which means its electrical output would fall by 12 to 25 per cent below the name plate rating. For example, a 10-kW array only generates 7.5 to 8.8 kW under these temperature conditions. A PV/T system lowers the photovoltaic temperature by 10 to 20°C (18 to 36°F), which increases the electrical output by five to 10 per cent, or an extra 0.5 to 1 kW for a 10-kW array.

Our Solar PVT panel are designed to be used in a number of residential and commercial applications. For the home, a roof-top array can generate thermal energy to supply a family’s hot water needs. It can also supply all the energy needed to supply an under-floor radiant heating system. If you own a boiler, our Solar PVT panel can supply up to 70% your existing boiler consumption needs. With the addition of a thermal storage unit, the energy generated by an Solar PVT panel array can be utilized any time; day, night or on cloudy days when the amount of available sunlight is limited. Solar PVT panel can be the foundation for a truly environmentally friendly home. Integrating a low temperature differential engine will put your home one step closer to energy independence. The energy provided by a PV-Thermal system will generate carbon free electricity, displace carbon based heating fuels such as oil and natural gas and reduce your household’s carbon footprint to a minimum.

The higher conversion efficiency and thermal capabilities of Smartclima’s Solar PVT panels make them ideal for large power generating plants and PV parks. When combined with a low temperature differential engine, a PV park owner can enjoy not only the higher efficiencies the modules provide, but also can convert the additional thermal energy into electricity, producing higher returns on investments.

solar-PVT

PVT Panel Features:

* Generate free electricity & hot water ,best of Both Worlds!
* Can combine with a heat pump
* Green deal funding,Earn an income for all energy generated
* Completely maximise the potential energy on your roof
* More efficient than standard Solar PV as the panel is kept cool by the circulating water
* Reduce carbon foot print
*  The future of solar panels!

Thermal Performance:
Solar-PVT-panel-thermal-2

PV Performance:

Type:Polycrystal
Cell Dimension: 156×156
Single Cell power: 4.3W
Cell Quantity: 60 pcs
Module Dimension: 1640X992X50mm
Pmax(W): 250
Voc(V): 37.4
Isc(A): 8.96
Vmp(V): 30.7
Imp(A): 8.14

Characteristics & Performance

Use of only certified materials at highest quality standards.
The process of cell and module production is fully automated with 100% quality control and product traceability.
Excellent performances even during low solar radiation 
Guaranteed positive tolerance 0 to +3% of power for each module

Performance
Power not less than 90% of power peak during the first 12 years
Power not less than 80% of power peak during the subsequent 13 years.

PV-Panel-dimension

Temperature Coefficients(Tc)
Temperature Coefficient of VOC(β)-0.33%/°C
Temperature Coefficient of ISC(α)+0.033%/°C
Temperature Coefficient of Pmax-0.39%/°C
Nominal Operating Cell Temperature(NOCT)45±2°C
Permissible Operating Conditions
Maximum system voltage1000VDC
Operating temperature-40~+85°C
Maximum Surface Load CapacityTest up to 5400Pa according to IEC61215 (Advanced test)
Resistance Against HailMaximum diameter of 1in.(25mm) impact speed of 51.5mph(23m/s)
Mechanical specifications
CellsPolycrystalline cell with 3-busbars,6″(6×10)
Junction boxIP67,combined with 3 by-pass diodes
Front Glass Thickness3.2mm
Connecting Cable/ConnectorMC4 compatible connector/4mm²
diameter, 900mm length
Frame Dimension1640x992x50mm
Weight30KG

PVT performance:

pvt-panel-performance

PVT Application:

Solar-PVT-Panel4

 

Power output versus temperature of solar PV and Solar PVT panel

PVT-Performance

 

HVAC Parts >> Solar Utilizing >>Solar PVT Panel

Compact Portable Electric Fan-Forced Space Heater

Compact Portable Electric Fan-Forced Space Heater

 

Features:
Can Be Used Either Horizontally Or Vertically
3 Heat Settings: 750/900/1500 Watts
Great For The Office – Fits Nicely Under Your Desk
Adjustable Thermostat
Safety Overheat Protection System
Metal Safety Grill
Stay Cool Body With Molded Handle
Can be used in bathroom for warming

Compact Mini Oscillating Electric Heater

Metal Machining Fabrication,CNC Machining Metal Parts,Precision Metal Machining 17

HVAC Parts >> Heating devices >Compact Mini Oscillating Electric Heater

Compact Mini Oscillating Electric Heater

Item:Compact Mini Oscillating Electric Heater

Short Description:a compact electric space heater.Easy to carry,low power consumption to save your energy.

Size: 4″,6″

Power supply: 220V, 200W

Place of origin: China , Sell to worldwide.

Order or Inquiry on “Compact Mini Oscillating Electric Heater
Models & Details for “Compact Mini Oscillating Electric Heater”

Features:

  • The smallest and lightest but most powerful mini electric heater desktop you could find;
  • Enjoy heating while you’re surfing the internet, listening to music, playing games,etc.
  • Material: Metal frame and metal grille.
  • Head rotatable in vertical angle.
  • With an low/Middle/High three level switch on its back.
  • 200w,Low power consumption,compared other electric heaters.
  • Portable,Easy to carry.
  • Good appearance
  • Size: 4″, 6″ (4″,face diameter:135mm; 6″, face diameter: 185mm)
  • Various colors are available
  • Power supply: 220V, 200W
  • Color:Randomly or Customized
  • Package:Carton

Compact Mini Oscillating Electric Heater

when you are wrting,when you are studying,when you are in front of computer…In that sapce where stay you person only,in winter,you will feel very cold.Usually,people will use an electrical heater which power is more than 1000W. Though it can bring much heat energy,but in that space of you person only,most of heat is wasted.So,we suggest you to use Smartclima`s Portable Desktop Mini Electric Heater,which takes only 200w,and it is enough to heat you person.

Compact Electric Heater

The heat can rotate 360 degree.

portable and carry

Smartclima Compact Mini Oscillating Electric Heater has two version: 4″ and 6″ It bring you comfortable feeling in winter.

mini type is easy to carry

Only 200W,it can heat your personal space enough. Save electricity energy!

Portable Desktop Mini Electric Heater details more details on Portable Desktop Heater details1

electric wire heating

Two models of 4 inch and 6 inch , steel art Electric small space heater, high-effective, energy-saving electric heater, portable 220V 200W.

It can be put to anywhere. Safe,without fire.

Package: Double warren cardboard.

Color can be customized if you order bulk.

The smallest heater; the smallest size; the minimum power of heater power of 200W;the highest efficiency of heating, energy saving and environmental protection, enjoying the warm winter; with efficient honeycomb reflector heat accumulation, plus power coefficient is the highest heating system, to create maximum efficiency of heater.

Pay attention to quality and safety:

1, equipped with temperature control switch, ensure your safety. Temperature control switch only in high-end heater used in the general market, cheap products are not installed temperature control switch;

2, pay attention to: quality, energy saving and environmental protection, enjoying the warm winter. Winter is the essential product of office;

We are factory to produce USB cooling fand and Portable Desktop Mini Electric Heater.Your customized size is acceptable.

Compact Electric Mini Oscillating Heater

When you are studying,when you are in front of computer,when you are writing…Feel too cold? So,why not to use it?It can heat your space,but takes low electric energy cost.

It can be put into your luggage easily,it can heat you at anywhere,anytime.

Buying Guide to “Compact Mini Oscillating Electric Heater”
  • Available for retail and wholesale;
  • The place of origin is in China,when you buy one or a small quantity,please consider freight into the cost;
  • Accept bulk order with Container delivery;
  • More types of  Compact Mini Oscillating Electric Heater are not displayed on the web.If the item above doesn`t meet your requirement,please contact us to email: [email protected] ,we can supply a favourite item you need.
General Knowledge on “Compact Mini Oscillating Electric Heater”

Tips: It is a good idea to use it for heating when you’re studying,writing, surfing the internet, listening to music, playing games,etc.Low cost but heat your whole body enough.

Keyword: Portable Desktop Mini Heater;Electric small space heater;Portable Reflective Halogen Space Heater;